Patent classifications
B23K26/0734
LASER REFLOW METHOD
A laser reflow method includes a preparation step of preparing a workpiece including a board and semiconductor chips that each have bumps formed on one surface thereof and are placed on the board with the bumps interposed therebetween and a laser beam irradiation step of irradiating the semiconductor chips with a laser beam from a side of another surface opposite to the one surface, thereby reflowing bumps formed within an irradiated area of the workpiece. In the laser beam irradiation step, the irradiation with the laser beam is carried out while an irradiation range of the laser beam is changed in stages from a region including an outer peripheral portion of the irradiated area toward a region including a central portion of the irradiated area.
Fabrication of components using shaped energy beam profiles
A component is fabricated in an additive manufacturing process. Only a portion of a first layer of a first material is at least partially melted to define a first component layer of the component. Only a portion of the second layer of a second material is at least partially melted to define a second component layer of the component in which the entirety of the second component layer is formed simultaneously, and the second component layer is attached to the first component layer.
Material processing utilizing high-frequency beam shaping
In various embodiments, laser emissions are steered into different regions of an optical fiber, and/or into different optical fibers, in a temporal pattern such that an output has different spatial output profiles. The temporal pattern has a frequency sufficient such that a workpiece is processed by an effective output shape combining the different spatial output profiles.
METHOD FOR LASER JOINING TWO BLANKS MADE OF ALUMINUM MATERIAL
The present invention relates to a method for joining two blanks made of aluminum material, using a laser source, by controlling the laser power distribution. In particular, the method comprises placing the first and second blanks for welding; laser welding the first and second blanks following a welding path and modulating a laser power distribution, wherein the welding path combines a linear movement along a welding direction and oscillating movements substantially transverse to the welding direction, wherein the oscillating movement has a frequency between 50 Hz and 1500 Hz and an amplitude ranging from 0.3 mm and 3.0 mm, and wherein the laser power distribution is dynamically controlled during the oscillating movement, and wherein said power is modulated between 0 and 100% of the maximum laser power. The present invention also related to a process of modulating said laser powder distribution.
Device and method for laser-based separation of a transparent, brittle workpiece
The present disclosure provides a device and a method for laser-based separation of a transparent, brittle workpiece, comprising a laser that emits a laser beam having an intensity (I.sub.L) along an optical axis (P), and an optical device. The optical device has at least one one-piece double axicon. The double axicon has an entrance surface and the optical device has an exit surface. The entrance surface is such that in the double axicon, a ring beam is formed. The intensity (I.sub.L) in the double axicon is lower than the threshold intensity (I.sub.S) of the material of the double axicon. The exit surface is such that a line focus having a maximum intensity (I.sub.max) and a length (L.sub.T) is generated in the direction of the laser beam behind the exit.
Apparatus and Method for Laser Processing a Material
Apparatus for laser processing a material (11), which apparatus comprises a laser (1), an optical fibre (2), and a coupler (125), wherein: the laser (1) is connected to the optical fibre (2); the optical fibre (2) is such that laser radiation (13) is able to propagate along the optical fibre (2) in a first optical mode (21) having a first mode order (24), a second optical mode (22) having a second mode order (25), and a third optical mode (23) having a third mode order (26); the third mode order (26) is higher than the second mode order (25); and the second mode order (25) is higher than the first mode order (24); the apparatus being characterized in that: the coupler (125) is configured to switch laser radiation propagating in the first optical mode (21) to the laser radiation propagating in the second order mode (22); and the coupler (125) is configured to switch the laser radiation propagating in the second optical mode (22) to laser radiation propagating in the third order mode (23).
LASER WELDING METHOD
A method for laser keyhole welding is disclosed to weld two pieces together made of a metal alloy. The method independently adjusts power in a focused center beam and power in a concentric focused annular beam. At the termination of a weld, the power of the annular beam is reduced, motion of the focused beams is stopped, the power of the center beam is increased, and the power of both beams is initially ramped down rapidly and then ramped down slowly. Increasing the power of the center beam equalizes the temperature of both pieces prior to solidification and cooling at the termination of the weld. An additional pulse of power may be applied to prevent the formation of defects or to erase any defects.
Apparatus for thermal processing
An apparatus and a method for thermal processing within a processing region (1) at a workpiece surface (2) by means of a laser beam (6) emitted by at least one radiation source (5). Arranged in the beam path of the laser beam (6) between the at least one radiation source (5) and the processing region (1) on the workpiece surface (2), there is at least one element (10, 11, 12) by means of which the intensity of the laser beam (6) is modifiable in a locally defined manner within the processing region (1). As an alternative or in addition thereto, the intensity of at least one of the laser beams (6) is modifiable in a locally defined manner within the processing region (1) by a defined actuation of the plurality of radiation sources (5) such that a locally defined distribution of the intensity of the laser beam (6) striking the workpiece surface (2) is achievable within the processing region (1).
METHOD AND DEVICE FOR GENERATING CONTROL DATA FOR AN ADDITIVE MANUFACTURING DEVICE
Described are a method and a control data generation device (54, 54′) for use therein for generating control data (PSD) for a device (1) for the additive manufacture of a manufacturing product (2) in a manufacturing process, in which build-up material (13) is built up and selectively solidified, wherein, for the solidification process, the build-up material (13) is irradiated with at least one energy beam (AL) on a build field (8), and an area of incidence (AF) of the energy beam (AL) on the build field (8) is moved in order to melt the build-up material (13). The control data (PSD) are generated such that the energy beam (AL) has an intensity distribution (GIV), at the area of incidence (AF) on the build field (8), in a section plane (x, y) running perpendicularly to the beam axis (SA) of the energy beam (AL), which intensity distribution has at least one local minimum (MIZ) in a middle region along at least one secant of the intensity distribution (GIV) in the section plane (x, y) and has an intensity profile curve (IPK), running along the edge (R) of the intensity distribution (GIV), which intensity profile curve has, at least at one point, a maximum value (MAX), and, at least at one point in a region opposite the maximum value (MAX) on the intensity profile curve (IPK), a minimum value (MIN).
Also described are a method and a control device (50) for controlling a device (1) for the additive manufacture of a manufacturing product (2) using this control data (PSD), and a device (1) for the additive manufacture of manufacturing products.
Additive-manufacturing head, manufacturing machine, and manufacturing method
An additive-manufacturing head is used for performing additive manufacturing by feeding a material to a workpiece and irradiating the workpiece with a laser beam. The additive-manufacturing head includes: a ring-shape laser beam forming unit configured to form a laser beam in a ring shape; a laser beam emitting unit configured to emit the ring-shape laser beam toward a workpiece; and a material feeding unit having an outlet which is disposed inside the ring-shape laser beam emitted from the laser beam emitting unit and from which the material is released, and configured to feed the material from the outlet toward the workpiece. The head configured in this manner can improve the material usage efficiency for the directed energy deposition method.