A method of fusion welding two ferrous alloy component parts, at least one of which is considered unweldable, involves placing a low carbon steel band into a groove defined in part by each of the ferrous alloy component parts and then conveying a concentrated energy source along a welding line that overlaps the low carbon steel band to melt the steel band along with adjacent portions of the ferrous alloy component parts to form a blended alloy weld pool. The blended alloy weld pool solidifies behind the forward movement of the concentrated energy source into a weld joint that fusion welds the ferrous alloy component parts together. The ferrous alloy component parts may include a differential casing and a ring gear. In that regard, a differential casing and ring gear assembly that includes a weld joint is also disclosed.

A method of fusion welding two ferrous alloy component parts, at least one of which is considered unweldable, involves placing a low carbon steel band into a groove defined in part by each of the ferrous alloy component parts and then conveying a concentrated energy source along a welding line that overlaps the low carbon steel band to melt the steel band along with adjacent portions of the ferrous alloy component parts to form a blended alloy weld pool. The blended alloy weld pool solidifies behind the forward movement of the concentrated energy source into a weld joint that fusion welds the ferrous alloy component parts together. The ferrous alloy component parts may include a differential casing and a ring gear. In that regard, a differential casing and ring gear assembly that includes a weld joint is also disclosed.

A high-frequency vibration welding conditioning system for achieving better metal material properties is disclosed, which comprises a host computer, a signal generator, a power amplifier, a high-frequency vibrator, a high-frequency vibration energy amplification and transfer device, an acceleration sensor, and a cooling module, the host computer controlling the signal generator to output a sinusoidal excitation signal which is independently and continuously adjustable in amplitude and frequency, the sinusoidal excitation signal being inputted to the high-frequency vibrator via the power amplifier. A method for achieving better metal material properties by the high-frequency vibration welding conditioning system is also disclosed, which comprises steps of manufacturing the high-frequency vibration energy amplification and transfer device, manufacturing a stepped mounting block, clamping a small-sized specimen on a pallet, determining output excitation frequency of the signal generator for high-frequency vibration welding, and performing high-frequency vibration welding process on the small-sized specimen. The present invention has the advantage of being capable of performing high-frequency vibration welding process on a metal material during solidification crystallization process and a metal solid material, thereby achieving better metal material properties right from the source of defect.

A method for manufacturing a joint structure formed by joining a first plate-shaped member and a second plate-shaped member having a shape that is longer in a longitudinal direction than in a lateral direction includes overlapping the first plate-shaped member and the second plate-shaped member, after the overlapping, joining each of both edge portions of the second plate-shaped member by forming a weld metal along the longitudinal direction to the first plate-shaped member. The weld metal extends further outward in the lateral direction than the edge portions of the second plate-shaped member, in which the weld metal is formed by a hybrid welding in which a laser is added as a heat source during arc welding such that the weld metal extends around both of the edge portions of the second plate-shaped member along the longitudinal direction.

A welding method materially cohesively bonding at least two components using at least one additive material. A welding seam is produced with a seam course between a seam start and a seam end. The process is controlled using at least one control unit, at least one external physical welding seam property of the welding seam is influenced by a control parameter of the control unit, and information is included in the control parameter. The information, during the process is stored in the welding seam between a start point and an end point in the seam course using the at least one external physical welding seam property so that the information can be read, optically and/or haptically, from a sequence of the at least one detectable external physical welding seam property along the course of the seam in the region between the start point and the end point.

A welding method materially cohesively bonding at least two components using at least one additive material. A welding seam is produced with a seam course between a seam start and a seam end. The process is controlled using at least one control unit, at least one external physical welding seam property of the welding seam is influenced by a control parameter of the control unit, and information is included in the control parameter. The information, during the process is stored in the welding seam between a start point and an end point in the seam course using the at least one external physical welding seam property so that the information can be read, optically and/or haptically, from a sequence of the at least one detectable external physical welding seam property along the course of the seam in the region between the start point and the end point.

Provided are: an aluminum alloy filler material which is less likely to cause welding cracks and from which a joint portion having excellent strength and toughness is formed, in high-speed joining of an aluminum alloy; an aluminum alloy welded structure manufactured using the aluminum alloy filler material; and a method for joining an aluminum material using the aluminum alloy filler material. The aluminum alloy filler material for high-speed joining according to the present invention is characterized by comprising aluminum including a surface-active element that lowers the surface tension of molten aluminum, wherein the surface-active element is at least one among Ca, Sr, and Ba, and the content of the surface-active element is 0.05-0.50 mass %.

A shift in position of a laser beam used for welding objects is corrected without need for intervention by a welder. An irradiator performs welding along a welding part of objects to be welded by relatively moving objects to be welded and a nozzle for emitting a laser beam. An arm apparatus movably holds the nozzle while applying a biasing force to the nozzle in a direction toward the welding part such that the nozzle comes into contact with objects to be welded to irradiate the welding part with the laser beam.

Lap joints and butt joints can be used for braze-welding metals together, particularly metal sheet materials. Disclosed herein are hybrid joints that include features of both lap joints and of butt joints, that are suitable for braze-welding together articles and workpieces, particularly sheets, composed of different metals including aluminum and steel. Methods for braze-welding such hybrid joints are also disclosed.

Lap joints and butt joints can be used for braze-welding metals together, particularly metal sheet materials. Disclosed herein are hybrid joints that include features of both lap joints and of butt joints, that are suitable for braze-welding together articles and workpieces, particularly sheets, composed of different metals including aluminum and steel. Methods for braze-welding such hybrid joints are also disclosed.