A visible light laser system and operation for welding materials together. A blue laser system that forms essentially perfect welds for copper based materials. A blue laser system and operation for welding conductive elements, and in particular thin conductive elements, together for use in energy storage devices, such as battery packs.

A method of acupuncture needle packaging includes inserting an acupuncture needle body of an acupuncture needle including an acupuncture needle handle at an upper portion thereof into an acupuncture needle tube starting from the acupuncture needle handle; disposing the acupuncture needle in the acupuncture needle tube in a state in which the upper portion of the acupuncture needle handle is exposed to an exterior of the acupuncture needle tube; ascending the upper portion of the acupuncture needle handle exposed to the exterior using a pressing jig; irradiating a laser to an area where the acupuncture needle tube and the acupuncture needle handle abut each other; and coupling the acupuncture needle handle and the acupuncture needle tube by thermally deforming the area where the acupuncture needle tube and the acupuncture needle handle abut each other with a heat generated by the laser.

A method of joining a razor blade to a blade support to form a razor blade assembly, the method including: directing a laser beam having an adjustable power output at an upper surface of the razor blade; and while advancing the laser beam along the razor blade: a) applying the laser beam at a first power output to the razor blade; b) reducing the first power output of the laser beam to a second power output; and c) applying the laser beam at the second power output to the razor to form a weld area joining the razor blade to the blade support. The weld area may be elongated and may include (i) a ratio of depth:width that is greater than about 2:1, and/or (ii) a ratio of length:width that is greater than about 5:1.

Example illustrations are directed to methods and apparatuses comprising battery cells having weld joints. In an example method, a laser is moved to a shoulder of a battery cell. The method may further include micro welding with the laser a first line segment on the shoulder of the battery cell and moving the laser a distance on the shoulder of the battery cell. The method may also comprise micro welding with the laser a second line segment on the shoulder of the battery cell in response to moving the laser the distance. Example battery cell assemblies, e.g., for a battery pack, may have a battery cell and a weld joint on a shoulder of the battery cell. The weld joint may include a first micro weld line segment and a second micro weld line segment separated by a distance.

A battery module and a method of manufacturing the same includes: a battery cell stack including a plurality of battery cells, a bus bar frame connected to the battery cell stack, at least one electrode lead connected to the battery cell stack and containing a first metal; and a bus bar overlapping with the at least one electrode lead and containing a second metal, the at least one electrode lead and the bus bar are welded to form a welded portion, the welded portion includes a first region in which a central portion is located in the at least one electrode lead and a second region in which the central portion is located in the bus bar, and precipitates of the first metal and the second metal are distributed in both the first region and the second region.

A method for producing a component for storing electrical energy, said component comprising at least one cell stack for storing electrical energy and at least one contact element for making electrical contact with the at least one cell stack, has at least the following steps: a) arranging at least part of the at least one cell stack and the at least one contact element in a defined arrangement relative to one other in, or against a chamber that can be evacuated; b) evacuating at least some of the gas in the chamber; c) connecting the at least one cell stack and the at least one contact element together to form an electrically conductive connection by means of at least one laser beam introduced into the chamber.

The present disclosure relates to methods of manufacture, apparatus, and fixtures. An apparatus comprising an inner liner having a hollow chamber extending the length of the inner liner, at least two guide rings disposed collectively along the inner liner, and at least one lumen portion extending through each of the at least two guide rings and being parallel with the hollow chamber, wherein the at least two components are fixed by welding is provided. Further provided is a fixture and a method of manufacture.

A visible light laser system and operation for welding materials together. A blue laser system that forms essentially perfect welds for copper based materials. A blue laser system and operation for welding conductive elements, and in particular thin conductive elements, together for use in energy storage devices, such as battery packs.

A visible light laser system and operation for welding materials together. A blue laser system that forms essentially perfect welds for copper based materials. A blue laser system and operation for welding conductive elements, and in particular thin conductive elements, together for use in energy storage devices, such as battery packs.

The invention relates to a method for welding a first workpiece (11) to a second workpiece (12) by means of a laser. It is an object of the invention to provide a reliable, repeatable and reproducible approach for laser welding of two workpieces one of which consists of a semiconductor material. The method proposed by the invention comprises the following steps: Irradiating the first workpiece (11) with a beam of pulsed laser radiation, wherein the first workpiece (11) consists of a semiconductor material which is transparent at the wavelength of the laser radiation, so that the beam enters the first workpiece (11) through an entrance surface and leaves it through an exit surface, the geometric focus of the beam being positioned in the plane of the exit surface; determining a delocalization of the focus caused by nonlinear interaction of the laser radiation with the semiconductor material; placing the second workpiece (12) against the first workpiece (11); and, again, irradiating the first workpiece (11) with the laser beam of pulsed laser radiation, the focus of the laser radiation being positioned along the beam direction taking into account the determined delocalization so that the intensity maximum is located in the plane of the exit surface forming the interface of the two workpieces (11, 12), whereby the first workpiece (11) is welded to the second workpiece (12). Moreover, the invention relates to a system for welding a first workpiece (11) to a second workpiece (12).