The disclosed technology generally relates to consumable electrode wires and more particularly to consumable electrode wires having a core-shell structure, where the core comprises chromium. In one aspect, a welding wire comprises a sheath having a steel composition and a core surrounded by the sheath. The core comprises chromium (Cr) at a concentration between about 12 weight % and about 18 weight % on the basis of the total weight of the welding wire, manganese (Mn) at a concentration between about 12 weight % and about 18 weight % on the basis of the total weight of the welding wire, nickel (Ni) at a concentration between zero and about 5 weight % on the basis of the total weight of the welding wire, and carbon (C) at a concentration greater than zero weight %, wherein concentrations of Ni, C and Mn are such that [Ni]+30[C]+0.5[Mn] is less than about 12 weight %, wherein [Ni], [C], and [Mn] represent weight percentages of respective elements on the basis of the total weight of the welding wire. The disclosed technology also relates to welding methods and systems adapted for using the chromium-comprising electrode wires.

A flux-cored wire with a steel sheath filled with flux, including based on a total mass of the wire, C: 0.026% to 0.060% by mass, Si: more than 0% to 0.50% by mass, Mn: 1.3% to 2.8% by mass, Cu: 0.20% to 1.50% by mass, Ni: 0.45% to 1.00% by mass, Mo: 0.15% to 0.65% by mass, Mg: 0.30% to 0.65% by mass, and B: 0.001% to 0.010% by mass. Provided that Cr: 0.10% by mass or less and Al: 0.10% by mass or less. A Nb content [Nb] of the wire expressed in % by mass based on the total mass of the wire and a V content [V] of the wire expressed in % by mass based on the total mass of the wire satisfy [Nb]+[V]=0.015 or less.

A hybrid electroslag cladding method includes the steps of: providing a workpiece (6) to be cladded; guiding a strip electrode (4) onto the surface of the workpiece (6); cladding the strip electrode (4) onto the surface of the workpiece (6) using electroslag cladding; guiding a metal cored hybrid electroslag cladding wire (7) into the weld puddle (9) of the strip electrode (4) for controlling the chemical composition of the cladding.

A Ni-based alloy core wire for a covered electrode according to an aspect of the invention includes, as a chemical composition, by mass %: C: 0.0100% to 0.0800%; Si: 0.010% to 0.800%; Mn: 0.010% to 1.800%; Mo: 15.0% to 28.0%; W: 2.5% to 8.0%; Cu: 0.10% to 1.20%; Ta: 0.002% to 0.120%; Ni: 65.0% to 82.3%; and a remainder: impurities with other optional selective elements; in which a value X is 0.010% to 0.160%.

The present disclosure relates generally to welding and, more specifically, to electrodes for arc welding, such as Gas Metal Arc Welding (GMAW) or Flux Core Arc Welding (FCAW). A welding consumable includes a metallic sheath surrounding a granular core. The welding consumable includes: approximately 0.35 wt % or less manganese, between approximately 0.1 wt % and approximately 3 wt % nickel, between approximately 2.5 wt % and approximately 10 wt % calcined rutile; and between approximately 0.1 wt % and approximately 2 wt % spodumene, all based on the weight of the welding consumable.

A purpose of the present invention is to provide a flux-cored wire that excels in slag removability and weldability, and is capable of high-efficiency operation without the risk of reheat cracking and makes it possible to obtain a welding bead with high corrosion resistance even when used in equipment operating at high temperature for a long time. The present invention relates to a flux-cored wire for gas-shielded arc welding that is used for welding using a specific shielding gas having a high Ar ratio, includes substantially no As, Sb, Pb and Bi, has slag component and alloy component compositions satisfying predetermined conditions, and satisfies the relationship {(3O.sub.2)+CO.sub.2+(0.0085A.sup.2)(0.19A)}20.0 (where A={Cr+(4.3Nb)}).

Systems and methods for low-manganese welding alloys are disclosed. An example arc welding consumable may comprise: less than 0.4 wt % manganese; strengthening agents selected from the group consisting of nickel, cobalt, copper, carbon, molybdenum, chromium, vanadium, silicon, and boron; and grain control agents selected from the group consisting of niobium, tantalum, titanium, zirconium, and boron. The grain control agents may comprise greater than 0.06 wt % and less than 0.6 wt % of the welding consumable. The resulting weld deposit may comprise a tensile strength greater than or equal to 70 ksi, a yield strength greater than or equal to 58 ksi, a ductility (as measured by percent elongation) of at least 22%, and a Charpy V-notch toughness greater than or equal to 20 ft-lbs at 20 F. The welding consumable may provide a manganese fume generation rate less than 0.01 grams per minute during the arc welding operation.

A laser welded joint has weld metal provided between a plurality of steel sheets. A chemical composition of the weld metal has predetermined components, and average hardness of the weld metal is 350 to 540 in Vickers hardness. In the weld metal, distribution density of porosities having a diameter of 2 m to 50 m is equal to or less than 5.0 pieces/mm.sup.2. In the weld metal, distribution density of oxide inclusions having a diameter of 3 m or more is 0.1 to 8.0 pieces/mm.sup.2.

A welding method using embodiments of electrodes (100) with coaxial power feed. The electrode comprises a metal cylinder (105) defining a hollow core (110). The hollow core provides a conduit for delivering core feed materials (150) therebetween via a delivery means (200). The cylinder may be formed of pure metals or extrudable alloys for forming a desired superalloy material composition; while the delivered core feed materials comprise a balance of compositional constituents for forming the desired superalloy material composition. The resulting deposit achieves the desired superalloy composition as a result of at least a combination of the cylinder materials and core feed materials. The electrode may further include a flux coating (120) surrounding the cylinder. The flux material may also contribute to the desired superalloy composition as a result of the weld operation.

A tubular welding electrode for arc welding that has improved crack resistance comprises a steel sheath disposed around a granular powder flux fill core. The granular powder flux fill core comprises magnesium oxide and a sulfur source such as iron sulfide.