The present disclosure relates to a method for producing a tubular welding electrode comprising the steps of providing a strip of metal material having a length and first and second surfaces, wherein at least the first surface of the strip is at least substantially coated with nickel or a nickel alloy and then copper or a copper alloy, forming the strip into a “U” shape along the length, filling the “U” shape of the strip with a granular powder flux, and mechanically closing the “U” shape to form a sheath of nickel- and copper-coated metal material that substantially encases the granular powder flux, thus forming a tubular welding electrode. In certain embodiments, the metal material may be steel. In certain other embodiments, the metal material may be nickel or a nickel alloy, which may be at least substantially coated with copper or a copper alloy.

A welding system and method provide for generating a controlled waveform for welding power output, the waveform comprising a plurality of successive peak phases designed to avoid or reduce micro-arcing when used with metal-cored or flux-cored electrode wires. Ratios of the background current and voltage levels are elevated as compared to conventional techniques, with the levels in most cases exceeding 50% of the peak currents and voltages. Transitions between background and peak levels of current and voltage are also smoothed, and the duration of the peak phase as compared to the duration of each pulse cycle is elongated to further reduce micro-arcing.

The invention relates generally to welding and, more specifically, to welding wires for arc welding, such as Gas Metal Arc Welding (GMAW) or Flux Core Arc Welding (FCAW). In one embodiment, a tubular welding wire for joining steel workpieces via arc welding includes a steel sheath disposed around a core. The core includes iron powder, iron titanium powder, silico-manganese powder, iron silicon powder, iron sulfide, graphite, rare earth compound, and a frit. The frit includes a Group I or Group II compound, silicon dioxide, and titanium dioxide. The graphite and the frit together comprise less than 10% of the core by weight.

A cable-type welding wire provided in the present application, includes a central welding wire and n peripheral welding wires arranged so as to be spirally wound on the central welding wire, with each of the peripheral welding wires having a diameter of d.sub.peripheral, and adjacent peripheral welding wires being arranged to be tangential to each other, wherein, the peripheral welding wires have a lay length of T, which satisfies the equation of T=m×(d.sub.peripheral+d.sub.central)/2, where m is a multiple of the lay length, d.sub.peripheral is a diameter of the peripheral welding wire, d.sub.central is a diameter of the central welding wire, and 3.2≤m<20. This application can obtain a smaller penetration depth when the welding parameters remain constant due to a small multiple of the lay length of the cable-type welding wire, and can further reduce welding arcing current.

The invention relates generally to welding and, more specifically, to corrosion resistant weld deposits created during arc welding, such as Gas Metal Arc Welding (GMAW) or Flux Core Arc Welding (FCAW). A disclosed corrosion resistant weld deposit comprises nickel, chromium, and copper, and has a low porosity.

The disclosure provides a low-nickel nitrogen-containing austenitic stainless steel flux-cored wire and a preparation method thereof, and belongs to the technical field of welding materials. The disclosure aims at solving the technical problems of nitrogen element loss, air holes, hot cracks in a welding seam area, and pitting corrosion caused by nitride precipitation in a heat affected area that are easily generated in a welding joint when low-nickel nitrogen-containing austenitic stainless steel is welded in the prior art. The flux-cored wire of the disclosure is prepared from a flux core and a stainless steel sheath. During welding, gas protection is not needed. The flux core is formed by mixing an alloy component and a slag system. The alloy component is formed by mixing electrolytic manganese, ferrosilicon, chromium metal, nickel metal, ferromolybdenum, copper powder and ferrochrome nitride powder in percentage by mass. The slag system is formed by mixing complex fluoride, a carbonate mixture, potassium feldspar, rutile, zircon sand and Al—Mg alloy in percentage by mass. The method includes: mixing the alloy component and the slag system, filling the mixture into the stainless steel sheath, and performing drawing and diameter reduction to obtain the low-nickel nitrogen-containing austenitic stainless steel flux-cored wire.

Systems for multi-wire submerged arc welding including a flux-cored wire electrode comprising an internal flux, the internal flux comprising about 5% to about 70% of a carbonate compound and less than 25% of calcium fluoride (CaF.sub.2) by weight of the flux; an external flux for submerged arc welding, are provided such that, after a submerged arc welding process, the systems provide a weld metal comprising nitrogen in an amount of less than 100 ppm. Methods of performing multi-wire submerged arc welding using a flux-cored electrode and an external flux are also described.

Disclosed herein are embodiments of copper-based alloys. The alloys can comprise hard phases of silicides and can be free or substantially free of Co, Mn, Mo, Ta, V, and W. The copper-based alloys can be used as feedstock for PTA and laser cladding hardfacing processes, and can be manufactured into cored wires used to form hardfacing layers.

Provided is flux for resin flux cored solder using in a soldering method in which the resin flux cored solder is supplied into a through hole formed along a central axis of a soldering iron. The flux contains volatile rosin in an amount of 70 wt % or more and 98 wt % or less, non-volatile rosin in an amount of 0 wt % or more and 10% or less, and an activator in an amount of 2 wt % or more and 30 wt % or less, the activator including an organic acid in an amount of 0 wt % or more and 15 wt % or less, an organohalogen compound in an amount of 0.5 wt % and 15 wt % or less, an amine in an amount of 0 wt % or more and 5 wt % or less, and an amine hydrohalide salt in an amount of 0 wt % or more and 2.5 wt % or less.

The invention relates generally to welding and, more specifically, to welding wires for arc welding, such as Gas Metal Arc Welding (GMAW) or Flux Core Arc Welding (FCAW). In one embodiment, a tubular welding wire includes a sheath and a core. The tubular welding wire includes less than approximately 0.4% manganese metal or alloy by weight, and the tubular welding wire is configured to form a weld deposit having less than approximately 0.5% manganese by weight.