B23K35/3046

NOVEL HIGH-ENTROPY ALLOY COMPOSITIONS
20200030922 · 2020-01-30 ·

Novel high-entropy alloy (HEA) compositions are particularly suited to welding applications. The mixtures contain at least the elements nickel, manganese, cobalt, chromium, vanadium, molybdenum, and iron. The % weight of the constituents varies in accordance with the detailed description contained herein, with tolerances in the range of +/2% and, in some cases, +/1%. The mixture may also contain a small amount of aluminum with a tolerance in the range of +/1% or, more preferably, +/0.5% In accordance with the invention, the compositions above may be integrated into HEA welding products using cored wire and welding electrode manufacturing techniques, preferably starting with vacuum melted rolled alloys. One manufacturing process uses the compositions as an alloyed strip formed around the appropriate ground/crushed alloys to make commercially viable fabricated welding products.

Metal powders and use thereof

A new pre-alloyed metal based powder, intended to be used in surface coating of metal parts. The powder is deposited using e.g. laser cladding or plasma transfer arc welding (PTA), or thermal spray (e.g. HVOF). The powder is useful for reducing friction and improving wear reducing properties of the deposited coating. Such coatings may also improve machinability. As friction or wear reducing component, inclusions of manganese sulphide or tungsten sulphide in the pre-alloyed powder may be used.

Weld filler metal

An alloy includes a matrix that includes an amount of high-melting-temperature superalloy between about 30% and 95% by weight and an amount of low-melting-temperature superalloy between about 0% and 70% by weight. The alloy also includes an amount of a ceramic reinforcement material between about 2% and 50% by volume, dispersed in the matrix.

High gamma prime nickel based welding material
11913093 · 2024-02-27 ·

High gamma prime nickel based welding materials comprising (all in wt. %) from 13.0 to 14.0% Cr, from 30.0 to 32.0% Co, from 0.7 to 0.9% Mo, from 7.0 to 8.0% W, from 0.5 to 6.0% Ta, from 3.8 to 5.5 Al %, up to 0.12% Ti, up to 0.02 Zr %, from 0.4 to 0.8% Hf, up to 0.02% B, from 0.05 to 0.3% C, up to 0.015% Y, up to 0.015% V, from 1.0 to 2.0% Re, and nickel to balance for repair of turbine engine components and other articles manufactured from single crystal materials and other superalloys by manual and automatic gas tungsten arc, plasma arc, laser, and electron beam welding as well as for 3D additive manufacturing.

BRAZE ALLOY MIX FOR APPLICATION IN A METHOD FOR BRAZING A COMPONENT, ADDITIVE ALLOY, BRAZING METHOD, AND COMPONENT
20240058901 · 2024-02-22 · ·

The invention relates to a braze alloy mix for application in a method for brazing a component that has a nickel-based superalloy as base material, wherein the braze alloy mix comprises the following powders in a predetermined mixing ratio: a powder of a first braze alloy, a powder of a second braze alloy, a powder of a third braze alloy, and a powder of an additive alloy.

OVERLAY WELDING METHOD

A method of performing overlay welding on a member including a steel material and an overlay welded portion made of a cobalt-based alloy and formed on the steel material, the method including generating an arc between a welding torch and the overlay welded portion, forming a melt pool by melting a surface of the overlay welded portion with the arc, and simultaneously inserting a similar-composition welding material having a composition similar to the steel material and a cobalt-based alloy welding material made of a cobalt-based alloy into the melt pool.

Cu Core Ball, Solder Joint, Solder Paste and Formed Solder

The Cu core ball contains a Cu ball and one or more metal layer for covering a surface of the Cu ball, each layer including one or more element selected from Ni, Co, Fe and Pd. The Cu ball contains at least one element selected from Fe, Ag, and Ni in a total amount of 5.0 or more to 50.0 ppm by mass or lower, S in an amount of 0 ppm by mass or more to 1.0 ppm by mass or lower, P in an amount of 0 ppm by mass or more to less than 3.0 ppm by mass, and remainder of Cu and inevitable impurities. The Cu ball contains purity which is 99.995% by mass or higher and 99.9995% or lower, sphericity which is 0.95 or higher and a diameter of 1 m or more to 1000 m or lower.

Earth-boring tools having particle-matrix composite bodies and methods for welding particle-matrix composite bodies

Methods for welding a particle-matrix composite body to another body and repairing particle-matrix composite bodies are disclosed. Additionally, earth-boring tools having a joint that includes an overlapping root portion and a weld groove having a face portion with a first bevel portion and a second bevel portion are disclosed. In some embodiments, a particle-matrix bit body of an earth-boring tool may be repaired by removing a damaged portion, heating the particle-matrix composite bit body, and forming a built-up metallic structure thereon. In other embodiments, a particle-matrix composite body may be welded to a metallic body by forming a joint, heating the particle-matrix composite body, melting a metallic filler material forming a weld bead and cooling the welded particle-matrix composite body, metallic filler material and metallic body at a controlled rate.

Additive manufacturing method using focused light heating source

The present invention relates to a method of manufacturing a component 1 by additive manufacturing. The method comprises providing a work surface 2 on which the component 1 is to be manufactured, and providing at least one deposition material 3 from which the component 1 is to be composed. The deposition material, typically in the form of wire, is advanced to a localized deposition area 4 where it is added to the component 1 being manufactured. The method further comprises focusing at least one light beam 5 of incoherent light emitted from at least one heating source 6 in the deposition area 4 so that the deposition material 3 is deposited for building up the component 1. At least one light focusing mirror 7 and/or lens 11 is used to focus the incoherent light in the deposition area 4. The invention further relates to the use of such a method in space, such as on a space station, on a space craft or on parabolic flights for testing.

IMPROVEMENTS TO SUPPRESSORS AND THEIR METHODS OF MANUFACTURE
20240118050 · 2024-04-11 ·

A suppressor having a body and a first connector half coupled to the body, wherein the first connector half includes a first component that includes at least one channel and a first surface; and wherein the body provides a second surface, wherein a gap between the first surface and the second surface defines at least one track; wherein the gun includes a second connector half comprising at least one protrusion, wherein the protrusion and channel have corresponding shapes that allow the protrusion to be inserted through the channel and into alignment with the track, wherein the first component may be rotated with respect to the protrusion and the body to bring the protrusion out of alignment with the channel so that the first and second surfaces clamp the protrusion to thereby secure the first connector half and second connector half with respect to each other.