An abrasive article includes a body having abrasive grains contained within a bond material comprising a metal or metal alloy, wherein the body comprises a ratio of V.sub.AG/V.sub.BM of at least about 1.3, wherein V.sub.AG is the volume percent of abrasive grains within the total volume of the body and V.sub.BM is the volume percent of bond material within the total volume of the body.

In an embodiment, a polycrystalline diamond compact includes a substrate, and a polycrystalline diamond (PCD) table bonded to the substrate and including an exterior working surface, at least one lateral surface, and a chamfer extending between the exterior working surface and the at least one lateral surface. The PCD table includes bonded diamond grains defining interstitial regions. The PCD table includes a first region adjacent to the substrate and a second leached region adjacent to the first region and extending inwardly from the exterior working surface to a selected depth. At least a portion of the interstitial regions of the first region include an infiltrant disposed therein. The interstitial regions of the second leached region are substantially free of metal-solvent catalyst. The second region is defined by the exterior working surface, the lateral surface, the chamfer, and a generally horizontal boundary located below the chamfer.

In an embodiment, a polycrystalline diamond compact includes a substrate, and a polycrystalline diamond (PCD) table bonded to the substrate and including an exterior working surface, at least one lateral surface, and a chamfer extending between the exterior working surface and the at least one lateral surface. The PCD table includes bonded diamond grains defining interstitial regions. The PCD table includes a first region adjacent to the substrate and a second leached region adjacent to the first region and extending inwardly from the exterior working surface to a selected depth. At least a portion of the interstitial regions of the first region include an infiltrant disposed therein. The interstitial regions of the second leached region are substantially free of metal-solvent catalyst. The second region is defined by the exterior working surface, the lateral surface, the chamfer, and a generally horizontal boundary located below the chamfer.

Polycrystalline ultra-hard constructions comprise a polycrystalline ultra-hard material body and two or more support members attached to the body by braze material. The support members include a backside support member and a side support member. The side support member is a one- or two-piece construction, and is positioned circumferentially around and extends axially along the body or both the body and the backside support member such that a working surface of the body remains exposed. The support members can be configured to provide a mechanical attachment or interlocking attachment with the body or another support member. The braze materials used in the construction can be different and selected to enhance the attachment and/or reduce the creation of thermal stress within the construction during assembly. The support members can be selected having different thermal expansion characteristics that also operate to reduce the thermal stress during construction assembly.

Polycrystalline ultra-hard constructions comprise a polycrystalline ultra-hard material body and two or more support members attached to the body by braze material. The support members include a backside support member and a side support member. The side support member is a one- or two-piece construction, and is positioned circumferentially around and extends axially along the body or both the body and the backside support member such that a working surface of the body remains exposed. The support members can be configured to provide a mechanical attachment or interlocking attachment with the body or another support member. The braze materials used in the construction can be different and selected to enhance the attachment and/or reduce the creation of thermal stress within the construction during assembly. The support members can be selected having different thermal expansion characteristics that also operate to reduce the thermal stress during construction assembly.

A diamond disc includes: a shank base; a bonding layer formed on a surface of the shank base; and a plurality of boron-doped diamonds (BDD) disposed in the bonding layer to be exposed. At least some of the plurality of boron-doped diamonds are disposed in the bonding layer in a posture in which an uppermost surface thereof meeting a long axis of the boron-doped diamond is inclined downward from an upper end of the major axis.

A diamond disc includes: a shank base; a bonding layer formed on a surface of the shank base; and a plurality of boron-doped diamonds (BDD) disposed in the bonding layer to be exposed. At least some of the plurality of boron-doped diamonds are disposed in the bonding layer in a posture in which an uppermost surface thereof meeting a long axis of the boron-doped diamond is inclined downward from an upper end of the major axis.

Thermally stable diamond constructions comprise a diamond body having a plurality of bonded diamond crystals, a plurality of interstitial regions disposed among the crystals, and a substrate attached to the body. The body includes a working surface and a side surface extending away from the working surface to the substrate. The body comprises a first region adjacent the side surface that is substantially free of a catalyst material and that extends a partial depth into the diamond body. The first region can further extend to at least a portion of the working surface and a partial depth therefrom into the diamond body. The diamond body can be formed from natural diamond grains and/or a mixture of natural and synthetic diamond grains. A surface of the diamond body is treated to provide the first region, and before treatment is finished to an approximate final dimension.

Thermally stable diamond constructions comprise a diamond body having a plurality of bonded diamond crystals, a plurality of interstitial regions disposed among the crystals, and a substrate attached to the body. The body includes a working surface and a side surface extending away from the working surface to the substrate. The body comprises a first region adjacent the side surface that is substantially free of a catalyst material and that extends a partial depth into the diamond body. The first region can further extend to at least a portion of the working surface and a partial depth therefrom into the diamond body. The diamond body can be formed from natural diamond grains and/or a mixture of natural and synthetic diamond grains. A surface of the diamond body is treated to provide the first region, and before treatment is finished to an approximate final dimension.

An abrasive article includes a body having a bond material extending throughout the body and abrasive particles contained in the bond material. The bond material can include aluminum oxide (Al.sub.2O.sub.3) and lithium oxide (Li.sub.2O). In an embodiment, the bond material can include a ratio (Al.sub.2O.sub.3/Li.sub.2O) of a content of aluminum oxide (Al.sub.2O.sub.3) relative to a content of lithium oxide (Li.sub.2O), based on weight percent, of greater than 11.5 and at most 20. In another embodiment, the abrasive article can have a versatility factor of greater than 1.90.