A building panel with a high degree of isotropy with regard to the load bearing capacity and flexural strength. The building panel includes a first section and a second section, each section including at least one layer, each of the at least one layer having fibers, whereby the fibers are distributed substantially homogeneously throughout each layer, substantially parallel to the main surfaces of the panel and oriented predominantly in the same direction and the sections are firmly joined in transverse direction, and the first section is thinner than the second section.

A manufacturing process for manufacturing wood products with acoustic dampening properties. A noise-dampening polymer is introduced in-line in the manufacturing process to achieve higher acoustic performance. The polymer can be a viscoelastic polymer which is added during blending of the lignocellulosic strands prior to mat formation, or sprayed or otherwise coated on the lignocellulosic strands during mat formation, prior to formation of any boards or panels.

A manufactured wood panel or board with an integrated conveying laminate that conveys a fire resistant (FR) additive to specific locations within the panel or board during the manufacturing process, and the process and system for producing a panel or board with an FR conveying laminate. The laminate may be a natural or synthetic material with a closed (i.e., solid) or open (i.e., mesh-like) surface. In addition to providing resistance to fire spread and fire combustion, the laminate also may be selected from a group of materials that produce desired structural properties (i.e., minimize cracking, enhance structural integrity) both before and during a particular event, such as a fire event.

In one embodiment, a method for making a high density structural composite includes depositing a plurality of fibrous materials on or adjacent a first plate or surface. A polymer liquid is deposited onto the plurality of fibrous materials to form a composite mixture. A first cyclic pressure is applied onto the composite mixture to compress the composite mixture. In some embodiments, the cyclic pressure may then be reduced to a valley pressure to complete a pressurization cycle. In some instances, the valley pressure may be below atmospheric pressure to induce trapped air and volatile gases to escape from the composite mixture before curing. The pressurization cycle may be repeated. A second pressure, which may be a constant pressure in some embodiments, may be applied to the composite mixture using, in some embodiments, a second plate until the polymer liquid has at least partially cured or partially solidified.

A manufacturing process for manufacturing wood products with acoustic dampening properties. A noise-dampening polymer is introduced in-line in the manufacturing process to achieve higher acoustic performance. The polymer can be a viscoelastic polymer which is added during blending of the lignocellulosic strands prior to mat formation, or sprayed or otherwise coated on the lignocellulosic strands during mat formation, prior to formation of any boards or panels.

The present invention relates to a lignin-based phenolic resin, particularly useful in the manufacture of oriented strand boards (OSB).

A process for the production of OSB wood-based panels including: a) producing wood strands from suitable wood logs; b) treating at least part of the wood strands with steam at a temperature between 80° C. and 120° C. and a pressure between 0.5 bar and 2 bar; c) drying the steam-treated wood strands; d) gluing the steam-treated and dried wood strands and, optionally, gluing the non-steam treated wood strands with at least one binder; e) scattering the glued wood strands onto a conveyor belt; and f) pressing the glued wood strands into an OSB wood-based board. The steam treatment takes place after the wood strands have been produced and made available, or after the wood strands have been sifted and separated according to the use of the wood strands for the middle and top layers of the panel. Also, an OSB wood-based panel made using the process.

In one embodiment, a method for making a high density structural composite includes depositing a plurality of fibrous materials on or adjacent a first plate or surface. A polymer liquid is deposited onto the plurality of fibrous materials to form a composite mixture. A first cyclic pressure is applied onto the composite mixture to compress the composite mixture. In some embodiments, the cyclic pressure may then be reduced to a valley pressure to complete a pressurization cycle. In some instances, the valley pressure may be below atmospheric pressure to induce trapped air and volatile gases to escape from the composite mixture before curing. The pressurization cycle may be repeated. A second pressure, which may be a constant pressure in some embodiments, may be applied to the composite mixture using, in some embodiments, a second plate until the polymer liquid has at least partially cured or partially solidified.

Disclosed is a process for the treatment of wood strands suitable for the manufacture of OSB boards, in which the wood strands are treated with steam without drying after extraction, the steam being passed over the wood strands at a temperature between 80° C. and 120° C. and a pressure between 0.5 bar and 2 bar. Also disclosed is a process for the production of OSB wood-based boards including the steps of a) producing wood strands from suitable wood logs; b) treating at least part of the wood strands with steam; c) drying the steam-treated wood strands; d) gluing the steam-treated and dried wood strands and gluing the non-steam-treated wood strands with at least one binder; e) scattering the glued wood strands onto a conveyor belt; and f) pressing the glued wood strands into an OSB wood-based board.

In one embodiment, a method for making a high density structural composite includes depositing a plurality of fibrous materials on or adjacent a first plate or surface. A polymer liquid is deposited onto the plurality of fibrous materials to form a composite mixture. A first cyclic pressure is applied onto the composite mixture to compress the composite mixture. In some embodiments, the cyclic pressure may then be reduced to a valley pressure to complete a pressurization cycle. In some instances, the valley pressure may be below atmospheric pressure to induce trapped air and volatile gases to escape from the composite mixture before curing. The pressurization cycle may be repeated. A second pressure, which may be a constant pressure in some embodiments, may be applied to the composite mixture using, in some embodiments, a second plate until the polymer liquid has at least partially cured or partially solidified.