Patent classifications
B28C5/422
Additive system for a concrete mixer truck
A concrete mixer vehicle includes a mixer drum, an additive admixture system, and a controller. The additive admixture system includes an air inlet valve, a fluid valve, an air valve, and a pump. The controller is configured to operate the additive admixture system to transition the additive admixture system between an additive addition mode, a drain mode, and a system clear mode. The controller transitions the additive admixture system into the additive addition mode and operates the pump until a desired amount of an additive is added to the mixer drum, transitions the additive admixture system into the drain mode for a predetermined amount of time in response to the desired amount of additive being added to the mixer drum, and transitions the additive admixture system into the system clear mode for a predetermined amount of time to clear stagnant fluid or built up mixture from the additive admixture system.
CONCRETE DRUM CONTROL, PROPERTY PREDICTION, AND MONITORING SYSTEM AND METHODS
A method includes acquiring, by one or more processing circuits, en route data as a vehicle travels from a first location to a second location, and predicting, by the one or more processing circuits, a delivery property for the contents based on the en route data. The en route data includes content data regarding a current property of contents being transported by the vehicle, environment data regarding an environmental characteristic external to the vehicle, and GPS data regarding at least one of a travel distance, a travel time, traffic information, or a road parameter between the first location and the second location.
System having drum discharge outlet sensors and method of characterizing fresh concrete delivery using same
The application presents a system generally having a rotatable drum rotatably for receiving fresh concrete, the drum having inwardly protruding blades mounted inside the drum which, when the drum is rotated in an unloading direction, force fresh concrete inside the drum towards a discharge outlet of the drum, at least one discharge outlet sensor disposed at the discharge outlet of the drum and being configured to sense the presence of fresh concrete at the discharge outlet as the drum rotates in the unloading direction; and a controller communicatively coupled with the at least one discharge outlet sensor, the controller being configured for performing the steps of: receiving a signal from the at least one discharge outlet sensor indicative of the presence of the discharged fresh concrete at the discharge outlet as the drum rotates in the unloading direction; and determining at least one parameter based on the received signal.
MINIMIZING VARIATION DUE TO CONSTRUCTION AGGREGATE MOISTURE PROBES
Described are a method and system for minimizing errors in the manufacture or management of aggregate-containing construction materials such as concrete. Aggregates used for making concrete are stored or weighed in dry bulk bin type hoppers, and conveyed from these hoppers into mixer drums which batching or mix the concrete. The hoppers or conveyor belts may contain sensor probes for measuring moisture levels in the aggregate. These sensor probes require calibration from time to time, but time and expense are required for proper calibration, leading to habitually erroneous moisture level data used in the industry on a daily basis. The present inventors believe that the smallest inaccuracies in aggregate moisture level readings can have profound effects on the properties of the resultant concrete product. To confront this long suffered problem, the present inventors surprisingly discovered that the inaccuracy of these aggregate moisture sensors, as used for evaluating the aggregate as a dry bulk material, can be detected and even addressed through the use of slump monitoring systems to evaluate the concrete slurry mix prepared from the aggregates.
Concrete drum control, property prediction, and monitoring systems and methods
A method includes acquiring delivery data for contents for transport by a vehicle, the delivery data regarding at least one of a delivery location, a delivery time, or a delivery route; acquiring an initial property of the contents; predicting a delivery property for the contents based on the delivery data and the initial property; acquiring en route data including at least one of (i) content data regarding a current property of the contents, (ii) environment data regarding an environmental characteristic external to the vehicle, or (iii) GPS data regarding at least one of a travel distance, a travel time, traffic information, or a road parameter between a current location of the vehicle and the delivery location for the contents; and updating the prediction for the delivery property for the contents based on the en route data.
Grey water measurement
Method and system to measure and monitor the grey water content in a rotating concrete mixer drum mixer truck using a sensor attached to the interior of the concrete mixer drum. By measuring the grey water content before a batching process takes place, the batched water (and cement content and admixture type and content) can be modified in order to maintain expected performance of the batched load in terms of both strength and rheology, or more simply, some or all of the grey water can be discharged from the concrete mixer drum before batching.
Methods and systems for handling fresh concrete based on hydraulic pressure and on rheological probe pressure
There are described methods and systems for handling fresh concrete inside a drum. In an aspect, a method of determining calibration data for use in determining workability of fresh concrete inside a rotating drum based on hydraulic pressure is described. This method has receiving a probe pressure value indicative of pressure exerted on a rheological probe mounted inside the drum and immerged in the fresh concrete; determining a workability value indicative of workability of the fresh concrete based on the probe pressure value and on calibration data for the rheological probe; receiving a hydraulic pressure value indicative of pressure of a hydraulic fluid used for rotating the drum; and determining hydraulic calibration data by associating the hydraulic pressure value and the workability value to one another.
METHOD AND SYSTEM FOR DETECTING SEGREGATION OCCURING IN A FRESH CONCRETE MIXTURE AGITATED IN A MIXER DRUM
A method for detecting segregation occurring in fresh concrete mixture being agitated in a drum generally includes: rotating said drum about its rotation axis at a low rotational speed for agitating said fresh concrete mixture during at least a rotation; said fresh concrete mixture segregating, said segregating including gravity pulling denser concrete ingredients downwards in said fresh concrete mixture; measuring a plurality of pressure values indicative of pressure exerted onto a rheological probe mounted inside said drum and moving through said fresh concrete mixture as said drum rotates; providing reference data indicative of a behaviour of said rheological probe in a fresh concrete mixture in said absence of said segregating; and detecting that said segregating has occurred, including comparing at least some of said measured pressure values to said reference data.
Concrete Placement Sensing Using Aerial Drones
Described are a method and system for coordinating the delivery and placement of concrete loads at a job site, and more particularly to adjusting a set time value or value range of the concrete loads, thereby to facilitate finishing or other concrete placement activities. In exemplary embodiments, the adjustments can be made based on an assessment of previously placed concrete loads. The set time values or value ranges of the concrete can be monitored and adjusted to achieve desired properties during installation and/or in its hardened state.
AUTOMATIC WASHOUT SYSTEM FOR A MIXER VEHICLE
A concrete mixer system includes a washout system and a controller. The washout system includes a tank configured to store a fluid, a plurality of electronically controllable valves in fluid communication with the tank, and a plurality of nozzles. One or more of the plurality of nozzles are fluidly coupled to a respective one of the plurality of electronically controllable valves. Each of the plurality of nozzles is configured to be positioned to facilitate washing a respective component of a concrete mixer vehicle. The controller is configured to (i) receive an indication that the washout system is coupled to a continuous fluid source and (ii) operate the washout system in a continuous wash mode in response to receiving the indication.