A method of forming a composite material includes mixing granules of thermoplastic(s) and granules of reinforcing material(s) using a mixer with an interior friction coating. The friction generated by interaction between the granules and friction coating causes granules of at least one of the thermoplastic(s) to be heated to a liquid or semi-liquid state. The liquid/semi-liquid thermoplastic(s) act a binder for the mixed material. A system for forming such a composite material includes such a mixer with an interior friction coating. The system may also include a mould and/or a press for forming material produced by the mixer into a finished shape. The method and system may use post-consumer and post-industrial material as an input allowing such material to be recycled. In some cases, cross-contaminated or mixed post-consumer/post-industrial material may be recycled, potentially reducing environmental impacts.

Compositions include a plurality of polymer particulates comprising a matrix polymer and one or more types of nanoparticles selected from the group consisting of biopolymer nanoparticles, biomineral nanoparticles excluding biomineralized silica alone, and any combination thereof. Illustrative examples of such nanoparticles may include cellulose nanoparticles, hydroxyapatite nanoparticles, or any combination thereof associated with the matrix polymer. The polymer particulates may be prepared by melt emulsification. Methods include depositing such polymer particulates in a powder bed; and heating a portion of the powder bed to consolidate a portion of the polymer particulates into a consolidated part having a specified shape. The matrix polymer may be biodegradable and lose at least about 40% mass in six days in a phosphate buffer solution (0.2 M, pH 7.0) containing 0.2 mg/mL of lipase obtained from Pseudomonas cepacia (?30 U/mg) and incubated at 37? C.

Provided are: a nucleating agent composition capable of imparting excellent mechanical properties to a molded article containing a polyolefin-based resin; a resin composition containing the nucleating agent composition; the molded article having excellent mechanical properties; and a method for manufacturing the resin composition. The nucleating agent composition is characterized by containing at least one type of a nucleating agent for a polyolefin-based resin, wherein a ? crystal fraction ranges from 0.2% to 71% as calculated by the following method. Through the use of a sample sampled from the pellets of the resin composition containing the nucleating agent composition, differential scanning calorimetry is performed according to a predetermined program to find a DSC curve, Q=f(?), with the horizontal axis being temperature ?(? C.) and the vertical axis being heat flow rate Q(mW), and a baseline, g(?), thereby obtaining a baseline-corrected DSC curve, Q=h(?)=f(?)?g(?). Subsequently, according to a predetermined procedure, a line area S.sub.t and a ? crystal area S.sub.? are found, thereby calculating the ? crystal fraction (%).

[00001]$?\mathrm{crystal}\mathrm{fraction}=S_{?}/S_t?100\left(\%\right)$

A tire tread and a tire are provided, more particularly, a tire having a tread or other elastomeric component within enhanced composite material properties, including, but not limited to, modulus ratio, percent elongation at break, and/or tan delta, wherein the tire, tread or other elastomeric component comprise composites characterized by well dispersed reinforcing filler, which can be indicated by macrodispersion.

This invention is to improve the reaction efficiency of a peroxide introduced into a cylinder compared with conventional art. In the peroxide reaction method and peroxide reaction device using an extruder according to this invention, in which a peroxide and a raw material such as a synthetic resin, a natural resin, and an elastomer are introduced into a cylinder of the extruder, wherein the raw material and the peroxide are reacted with each other in the cylinder, the raw material is introduced from a raw material supply hopper, the peroxide is introduced from a downstream side of the raw material supply hopper, and the temperature of the raw material in a peroxide introduction portion is adjusted to a temperature lower than the one-minute half-life temperature of the peroxide.

Provided is a carbon fiber reinforced plastic material having excellent rigidity, flexibility and improved heat resistance and a method of manufacturing the same. The present invention provides a carbon fiber reinforced plastic material containing 2 parts by mass or more and 30 parts by mass or less of a nanofiller with respect to a total of 100 parts by mass of 30 parts by mass or more and 90 parts by mass or less of a polymer material and 70 parts by mass or more and 10 parts by mass or less of carbon fibers, an average aspect ratio (length/width) of the nanofiller being 20 or more. The average aspect ratio (length/width) of the nanofiller may also be 50 or more.

The present invention provides a rubber composition that can offer excellent abrasion resistance when applied to a tire member such as a tread, without deteriorating rolling resistance. To solve the problem, a rubber composition according to the present invention contains a rubber component, hydrous silicate, and a surfactant, in which the hydrous silicate is modified by the surfactant before being kneaded with the rubber component.

There is provided a thermocouple temperature detector mounting structure for a mixing tank for which the temperature detecting end of the thermocouple temperature detector mounted on the high viscosity mixing material mixer is capable of measuring temperature in real time and for which the mechanical load applied, by the flow of the material being mixed, on the temperature detecting end is made as small as possible. A temperature sensing portion with a hemispherical tip, of a protective inner tube that accommodates a thermocouple element of a thermocouple temperature detector, is mounted on a mixing tank, for mixing a high viscosity mixing material, so as to project from the end of a protective tip that projects into the mixing tank. With the outside diameter of a projecting base section of the protective tip that projects into the mixing tank being 2 to 3 times that of the protective inner tube, and with the projecting length (h) that projects into the mixing tank being the same length as the difference of the radius of the projecting base section of the protective tip and the radius of the protective inner tube, the outer circumferential face of a shoulder section of the protective tip, that is from the projecting base section of the protective tip to the site connecting to the outer circumference of the protective inner tube, is formed in a convex arcuate face that has a radius that is the difference of the radius of the projecting base section of the protective tip and the radius of the protective inner tube.

This disclosure is to provide a method of manufacturing a rubber composition comprising kneading a rubber composition that includes 100 parts by mass (pbm) of a rubber component (A) including 50 mass % or more of natural rubber, 5-50 pbm of at least one kind of thermoplastic resin (B) selected from among C5-based resins, C5-C9-based resins, C9-based resins, terpene-based resins, terpene-aromatic compound-based resins, rosin-based resins, dicyclopentadiene resins, and alkylphenol-based resins; 20-120 pbm of a filler (C) including silica; at least one kind of vulcanization accelerator (D) selected from among guanidines, sulfenamides, thiazoles, thiourea and diethyl thiourea; a silane coupling agent (E); and a vulcanizing agent (F). The kneading comprises a kneading stage A for kneading components (A)-(C), part or all of component (D), and 2 pbm or more of component (E), and a kneading stage B for kneading component (F) with a kneaded product of the kneading stage A.

One or more fly ash materials having a particle size distribution that may include cinders of selected sizes that is heuristically determined to be suitable to form a blend that is mixed with a resin to form a master batch pellet, powder or liquid; Or a fully compounded pellet, powder to liquid. The master batch pellet, powder or liquid; Or a fully compounded pellet, powder or liquid is later mixed with more resin which is manufactured by a process to produce a finished product. The process has parameters that may be measured and the finished product has physical properties that can be determined by testing which parameters and properties can be controlled by the heuristic selection of the one or more fly ash materials and optionally the heuristic selection of one or more other materials to be included in the formation of the blend.