A method of forming a fiber-reinforced molding compound. The method includes establishing a melt stream of a source material including a first polymeric material and dosing a composite material into the melt stream. The composite material includes pre-impregnated reinforcing fibers and a second polymeric material. The method further includes forming a molding compound from the source and composite materials and dispensing the molding compound from the extruder. The first and second polymeric materials are different than each other to introduce a functionality into the molding compound that is not present in the second polymeric material. The method further includes using the molding compound to produce a part.

The invention relates to a mixing device comprising at least one supply opening for at least one liquid and comprising at least one additional supply opening for at least one liquid curing or crosslinking agent. The liquid and/or the liquid curing or crosslinking agent is/are mixed with a gas. The mixing device also comprises a discharge opening for discharging a mixture, which can be produced in the mixing device, of the at least one liquid and the at least one liquid curing or crosslinking agent. A pressure holding device is provided for holding a specifiable pressure which is higher than the pressure at which the gas in the mixing device is foamed.

Apparatus for injection of fluid into an extruder is provided, including a static mixer section with a pipe assembly coupled with the static mixer outlet and leading to the extruder barrel; the pipe assembly outlet and barrel injection opening have diameters less than the maximum internal diameter of the static mixer casing. The invention greatly simplifies the fluid injection apparatus used with extruders, while giving more efficient absorption of thermal energy with a minimum of environmental contamination, and the ability to inject multiple streams into the extruder.

Apparatus for injection of fluid into an extruder is provided, including a static mixer section with a pipe assembly coupled with the static mixer outlet and leading to the extruder barrel; the pipe assembly outlet and barrel injection opening have diameters less than the maximum internal diameter of the static mixer casing. The invention greatly simplifies the fluid injection apparatus used with extruders, while giving more efficient absorption of thermal energy with a minimum of environmental contamination, and the ability to inject multiple streams into the extruder.

A single-screw extrusion desulfurization and post-processing system and a method for preparing reclaimed rubber. The single-screw extrusion desulfurization and post-processing system comprises: a single-screw desulfurization device, a single-screw post-processing device and a closed connection device for connecting the single-screw desulfurization device and the single-screw post-processing device, the single-screw post-processing device includes a post-processing feeding unit and a post-processing unit which are connected with each other, and a post-processing screw running through the post-processing feeding unit and the post-processing unit.

This disclosure is to provide a pellet excellent in modification effect of heat-resistant creeping property improvement of thermoplastic resins such as polyethylene and the like, and excellent in appearance as well. The pellet of this disclosure contains: 60 to 99 mass % of a polyphenylene ether resin (I); and 1 to 40 mass % of a block copolymer (II), which contains a polymer block P mainly formed of a vinyl aromatic compound, and a polymer block Q mainly formed of a conjugated diene compound of which a total amount of 1,2-vinyl bonding amount and 3,4-vinyl bonding amount is 5% or more and less than 50%, wherein: black spot foreign matters with a longitudinal diameter of more than 0.7 mm do not exist on front and back surfaces of a flat plate obtained by molding the pellet into four flat plates with a size of 90.0 mm50.0 mm2.0 mm.

A process to form a functionalized ethylene-based polymer from a first composition comprising an ethylene-based polymer and at least one polar compound, and at least one peroxide, said process comprising at least the following: a) thermally treating the first composition, in at least one extruder comprising at least one barrel, to form the functionalized ethylene-based polymer; b) extruding the functionalized ethylene-based polymer, in melt form, to form an extrudate; c) cooling the extrudate; and d) pelletizing the extrudate; and wherein the efficiency of the peroxide consumption, after the thermal treatment, is 91 wt % within the at least one extruder; and wherein the normalized feed rate at which the process is run is 0.0018 (lbs/hr)/(mm).sup.3; and wherein, for step c), after the extrudate exits the extruder, and before the extrudate is pelletized, the extrudate is cooled in a cooling medium to a pelletization temperature, T.sub.pel (in C.), the crystallization temperature T.sub.c (in C.) of the functionalized ethylene-based polymer.

Systems (200) and methods for making different plastic products (202, 204) in a single melting process are provided. A method includes melting a plastic resin in a first extruder (104) to form a melt (106) and transferring at least a portion of the melt to a second extruder (114). Any portion of the melt (106) that is not transferred to the second extruder (114) is formed into a first plastic product (202). Additives (116) are blended with the melt in the second extruder to form a second melt (118), and a second plastic product (204) is formed from the second melt (118).

Apparatus (20) for injection of fluid into extrusion system components such as a preconditioner (24) or extruder (100) is provided, preferably as a composite assembly including a fluid injection valve (52) and an interconnected static mixer section (54). Alternately, use may be made of the fluid injection valve (52) or static mixer section (54) alone. The invention greatly simplifies the fluid injection apparatus used in extrusion systems, while giving more efficient absorption of thermal energy with a minimum of environmental contamination, and the ability to inject multiple streams into the extrusion systems.

An extruder (100) for comestible material comprises a tubular barrel (104) and one or more elongated, axially rotatable, helically flighted screws (120, 122) within the barrel (104), where the barrel (104) has a delivery opening (114a). The extruder barrel (104) is equipped with an assembly (22) for delivery of fluid to the interior thereof, including a static mixing section (54) operable to blend the steam and water to create a blended mixture; the blended mixture is delivered to the barrel opening (114a) by means of a conveying assembly (84, 86) having a pipe assembly (86) with an outlet in communication with the barrel opening (114a); the pipe assembly (86) and opening (114a) have diameters less than maximum internal diameter of the static mixer casing (72).