A method of manufacturing a fiber-reinforced resin material, includes preparing a kneaded material by melting a thermoplastic resin and kneading the molten thermoplastic resin with reinforcing fibers; preparing a reinforcing fiber-impregnated material including a supercritical fluid by accommodating the kneaded material in a sealed space and supplying the supercritical fluid into the sealed space such that the molten thermoplastic resin is impregnated into the reinforcing fibers included in the kneaded material; and manufacturing the fiber-reinforced resin material by extracting the reinforcing fiber-impregnated material from the sealed space and leaving the reinforcing fiber-impregnated material to stand in a reduced-pressure atmosphere such that the supercritical fluid foams.

A method of manufacturing a fiber-reinforced resin material, includes preparing a kneaded material by melting a thermoplastic resin and kneading the molten thermoplastic resin with reinforcing fibers; preparing a reinforcing fiber-impregnated material including a supercritical fluid by accommodating the kneaded material in a sealed space and supplying the supercritical fluid into the sealed space such that the molten thermoplastic resin is impregnated into the reinforcing fibers included in the kneaded material; and manufacturing the fiber-reinforced resin material by extracting the reinforcing fiber-impregnated material from the sealed space and leaving the reinforcing fiber-impregnated material to stand in a reduced-pressure atmosphere such that the supercritical fluid foams.

Installation for manufacturing cross-linkable polyethylene compounds which comprises a melting machine (101), a melt pump (102) and a filtration unit (103). The installation allows to produce cross-linkable polyethylene compounds that may be further used for manufacturing insulating parts of medium, high and extra-high voltage power cables. A method for manufacturing cross-linkable polyethylene compounds is further provided.

Installation for manufacturing cross-linkable polyethylene compounds which comprises a melting machine (101), a melt pump (102) and a filtration unit (103). The installation allows to produce cross-linkable polyethylene compounds that may be further used for manufacturing insulating parts of medium, high and extra-high voltage power cables. A method for manufacturing cross-linkable polyethylene compounds is further provided.

A method for producing a heat-resistant crosslinked fluorocarbon rubber formed body, comprising: (a) a step of melt-kneading 0.003 to 0.5 part by mass of an organic peroxide, 0.5 to 400 parts by mass of an inorganic filler, and more than 2.0 parts by mass and 15.0 parts by mass or less of a silane coupling agent, with respect to 100 parts by mass of a base rubber containing a fluorocarbon rubber, at a temperature equal to or higher than a decomposition temperature of the organic peroxide, to prepare a silane master batch; a heat-resistant crosslinked fluorocarbon rubber formed body obtained by the method, a silane master batch, a mixture and a formed body thereof, and a heat-resistant product.

A conveyor module, small fragments of which are detectable by X-ray and/or magnetic sensors, is formed from a compounded mixture of a polyketone resin, a ferrous metal powder, and, optionally, a barium sulfate powder. The ferrous metal powder is preferably 400 series stainless steel powder, or alternatively, a 300 series stainless steel powder, iron powder, or other iron alloy powder.

The invention concerns a process for making compounds using wastes of natural origin and fibres of plant or animal origin, wherein wastes of natural origin, fibres of plant origin, as well as wastes of animal origin, composing the so-called “charge”, are mixed with agglomerating plastic materials, the so-called “carriers”, and with agglomerating additives in order to form a mixture, the so-called “blend”, which is transformed into a compound, the “compound”, used for making semi-finished products. Said process occurs five sequenced steps that goes from the preparation of the “charge” and the “blend” to the selection of the “carriers” and agglomerating additives till the process of the “blend” to obtain the “compound” and finally to the process of the “compound” to obtain a semi-finished product. According to the invention the initial “charge” is submitted to a sanitization treatment, based on the principle of advanced oxidation, obtained by applying the technological process referred to as “Non-thermal plasma” or

“NTP”, where the so-called “non-thermal discharges with dielectric-barrier method” or “DBDs” are used, in order to strongly reduce bacterial charges, until removal thereof, decompose the volatile organic substances (VOCs) and remove smells.

The present invention relates to a process for the manufacturing of composite materials from natural fibers and thermoplastic polymers. Examples of fibers are wood fibers originating from pulping processes known as refiner pulp (RMP), thermomechanical pulp (TMP) or chemi-thermomechanical pulp (CTMP), but the process can also be applied to other kinds of natural fiber containing raw materials. In the process according to the present invention, fibers are introduced from the blowline or the housing of a refiner into a flash tube dryer, separated from humid air in a cyclone, introduced into a compounder and mixed with at least one thermoplastic polymer and the product is subsequently pelletized. The process according to the present invention is advantageously run as a continuous process.

The present invention relates to a process for the manufacturing of composite materials from natural fibers and thermoplastic polymers. Examples of fibers are wood fibers originating from pulping processes known as refiner pulp (RMP), thermomechanical pulp (TMP) or chemi-thermomechanical pulp (CTMP), but the process can also be applied to other kinds of natural fiber containing raw materials. In the process according to the present invention, fibers are introduced from the blowline or the housing of a refiner into a flash tube dryer, separated from humid air in a cyclone, introduced into a compounder and mixed with at least one thermoplastic polymer and the product is subsequently pelletized. The process according to the present invention is advantageously run as a continuous process.

In one aspect, the invention provides a substantially exfoliated nanocomposite material including starch and hydrophobically modified layered silicate clay. In another aspect, the invention provides packaging made from material including the substantially exfoliated nanocomposite material described above. The nanocomposite material has improved mechanical and rheological properties and reduced sensitivity to moisture in that the rates of moisture update and/or loss are reduced. In another aspect, the invention provides a process for preparing the substantially exfoliated nanocomposite material described above, including a step of mixing the starch in the form of an aqueous gel with the hydrophobic clay in a melt mixing device. In a further aspect, the invention provides a process for preparing the substantially exfoliated nanocomposite material, including the steps of mixing the starch with the hydrophobic clay to form a masterbatch (hereinafter “the masterbatch process”) and mixing the masterbatch with further starch.