A spray gun for a plural component system is provided. The spray gun includes a first component delivery line and a second component delivery line. The spray gun also includes a nozzle, configured to receive and mix a first component received from the first component delivery line with a second component received from the second component delivery line. The spray gun also includes an air purge system configured to, when the spray gun is in a non-actuated position, purge the nozzle of the first and second components and, when the spray gun is in an actuated position, aid in atomization of the mixture of the first and second components.

The invention concerns an apparatus (1) for the dispersion of an expansion gas even in supercritical conditions, e.g. carbon dioxide, in a reactive resin, of the kind in which a reaction chamber having an input (27) for gas and an input (37) for resin is provided. Advantageously, the chamber is a dispersion and containment chamber made into a casing (2) of predetermined high resistance susceptible to sustain high pressure and is divided into two sections (6,7) by a head (14) of a dispersion and mixing cylinder-piston group (4) in fluid communication between themselves by means of at least one pouring passage (31, 36, 32, 39) provided with a static mixer (38), motor means (3) being provided for piston (34) control of said mixing cylinder-piston group (4). The invention also concerns a process for the formation of a polyurethane foam starting with the dispersion of carbon dioxide, even supercritical, in a reactive resin in which at least one initial dispersion and mixing controlled phase of the two components is provided in a dispersion and containment chamber under pressure divided into two sections (6,7) by a head (14) of a cylinder-piston mixing group (4) in fluid communication between themselves by means of at least one pouring passage (31, 36, 32, 39) provided with a static mixer (38) and in which adduction, dispersion and mixing occurs under high pressure (at least greater than 75 bar).

Foam dispensing systems and methods are disclosed. Such systems and methods may include a foamed material dispenser, a dynamic mixer having a gas input, a process material input, and a foamed material output. The foamed material output may be in fluid communication with the foamed material dispenser. A pump having an output may be in fluid communication with the process material input of the dynamic mixer, and a gas injection valve may be in fluid communication with the gas input of the dynamic mixer. A gas pressure regulator may be coupled between the pressurized gas supply and the gas injection valve, and a gas injection cycle timer may be operatively connected to the gas injection valve, the gas injection cycle timer causing the gas injection valve to pulse open and closed to send pulses of pressurized gas into the dynamic mixer through the gas input.

The present invention provides an apparatus for use in mixing and dispensing a curable fluid stream (stream) into an open mold to fill the mold to make polishing pads for chemical mechanical planarization of substrates. The apparatus comprises an actuator frame on which is mounted (i) a set of two plates releasably attached to the actuator frame and adapted to cut the stream when the mold is full and to release from the actuator frame after cutting the stream, and (ii) a dispenser unit for continuous pouring of the stream into an open mold, the apparatus adapted to enable removal of the released plates from the actuator during the continuous pouring after the mold is full, e.g. by raising the actuator frame and the (ii) dispenser unit, whereby one can place a container above the mold to catch the plates.

An apparatus for providing a liquid polymer component with a predefined air content, in particular for producing a plastic foam, includes a pressure vessel receiving the liquid polymer component through an opening, a pipeline at the bottom of the pressure vessel having a multiplicity of air outlet nozzles, a motor-operated stirring device, a circulation line, a pump between the inflow and outflow, and an outlet valve between the pump and the outflow. An oxygen sensor in the circulation line measures an actual value of the oxygen saturation of the air-charged polymer component, and an electronic control device modifies the pressure and/or amount of the compressed air supplied to the air outlet nozzles based on the actual value of the oxygen saturation measured by the oxygen sensor, such that the oxygen saturation of the liquid polymer component circulated in the circulation line assumes a predefined setpoint value.

Foam dispensing systems and methods are disclosed. Such systems and methods may include a foamed material dispenser, a dynamic mixer having a gas input, a process material input, and a foamed material output. The foamed material output may be in fluid communication with the foamed material dispenser. A pump having an output may be in fluid communication with the process material input of the dynamic mixer, and a gas injection valve may be in fluid communication with the gas input of the dynamic mixer. A gas pressure regulator may be coupled between the pressurized gas supply and the gas injection valve, and a gas injection cycle timer may be operatively connected to the gas injection valve, the gas injection cycle timer causing the gas injection valve to pulse open and closed to send pulses of pressurized gas into the dynamic mixer through the gas input.

A spray gun for a plural component system is provided. The spray gun includes a first component delivery line and a second component delivery line. The spray gun also includes a nozzle, configured to receive and mix a first component received from the first component delivery line with a second component received from the second component delivery line. The spray gun also includes an air purge system configured to, when the spray gun is in a non-actuated position, purge the nozzle of the first and second components and, when the spray gun is in an actuated position, aid in atomization of the mixture of the first and second components.

The present invention provides an apparatus for use in mixing and dispensing a curable fluid stream (stream) into an open mold to fill the mold to make polishing pads for chemical mechanical planarization of substrates. The apparatus comprises an actuator frame on which is mounted (i) a set of two plates releasably attached to the actuator frame and adapted to cut the stream when the mold is full and to release from the actuator frame after cutting the stream, and (ii) a dispenser unit for continuous pouring of the stream into an open mold, the apparatus adapted to enable removal of the released plates from the actuator during the continuous pouring after the mold is full, e.g. by raising the actuator frame and the (ii) dispenser unit, whereby one can place a container above the mold to catch the plates.

The invention relates to a foaming device (1) which has a foaming unit (2) with a foaming chamber (17), said foaming chamber comprising mechanical foaming means (15, 19) which are contained inside the chamber and by means of which at least three components that are fed to the foaming chamber (17) can be mixed. At least one adhesive, a gaseous foaming medium, and a free flowing diluent are used as the components in order to produce an adhesive foam. Adjusting means (25) are provided in order to adjust the ratio of the individual components to one another in order to influence the properties of the adhesive foam.

A plural component spray gun (1) is designed for spraying quick setting materials such as foams, polyurea and the like. Towards this end, the gun (1) is designed so as to be easily serviceable with a minimum of tools. For example, the side seal cartridges (18) and (20) may be installed and removed without tools by removing the retaining ring (9) and then extracting them from the fluid housing (11). Those cartridges (18) and (20) are easily disassembled and cleaned. Similarly, the fluid housing (11) may be removed from the handle/body (1) by unscrewing the lock ring (7) by hand.