The invention to provide a system of equipment for making synthetic building materials using plastic wastes combined with industrial and agricultural scrap includes: sorting and cleaning equipment, grinding equipment, powder grinding equipment, mixing equipment, pelletizing equipment, drying equipment, hot stir equipment, shaping equipment are connected together by mechanical connectors. The database connected to the controller controls the sorting and cleaning equipment, the grinding equipment, the powder grinding equipment, the mixing equipment, the pelletizing equipment, the drying equipment, the hot stir equipment, and the shaping equipment through transmission channels. In addition, the present invention provides a method of manufacturing for making synthetic building materials using plastic wastes combined with industrial and agricultural scrap.

A method for fabrication of a 3D printed part with high through-plane thermal conductivity is provided, where pure polymer particles and a carbon-based filler for heat conduction are subjected to milling and mixing in the mechanochemical reactor disclosed in Chinese patent ZL 95111258.9 under the controlled milling conditions including milling pan surface temperature, milling pan pressure, and number of milling cycles; then a resulting mixture is extruded to obtain 3D printing filaments; and finally, the 3D printing filaments are used to fabricate the 3D printed part with high through-plane thermal conductivity through fused deposition modeling (FDM) 3D printing. The fabrication method can realize the fabrication of a 3D printed part with high through-plane thermal conductivity through the FDM 3D printing technology, features simple process, continuous production, etc., and is suitable for the industrial production of thermally-conductive parts with complex structures.

The present disclosure provides a method of processing shell material. Shell material processed in accordance with the methods disclosed herein may be biodegradable and may further represent a new type of useful material. By way of example, the processed shell material may be useable as a material to make useful materials, items, objects and/or tools.

The invention to provide a system of equipment for making synthetic building materials using plastic wastes combined with industrial and agricultural scrap includes: sorting and cleaning equipment, grinding equipment, powder grinding equipment, mixing equipment, pelletizing equipment, drying equipment, hot stir equipment, shaping equipment are connected together by mechanical connectors. The database connected to the controller controls the sorting and cleaning equipment, the grinding equipment, the powder grinding equipment, the mixing equipment, the pelletizing equipment, the drying equipment, the hot stir equipment, and the shaping equipment through transmission channels. In addition, the present invention provides a method of manufacturing for making synthetic building materials using plastic wastes combined with industrial and agricultural scrap.

A system for debundling fiber tow into chopped fibers is provided that has one or more reels of fiber tow, a cutting element configured to receive the fiber tow to form chopped fiber, and a tube with introduced gas flow configured to receive the chopped fiber. A moving belt is positioned under the tube to collect the chopped fiber. A dispenser is positioned along the moving belt for applying a binder or additive. A treatment chamber receives the treated chopped fiber. A process for debundling fiber tow into chopped fibers is provided that supplies one or more reels of fiber tow to a cutting system, drops the chopped fiber into a tube with introduced gas flow to debundle the chopped fiber with a vortex, collects the chopped fiber exiting the tube onto a moving belt, chemically treats the chopped fiber, and provides the chemically treated chopped to a treatment chamber.

A process and system are provided for introducing a blend of chopped and dispersed fibers on an automated production line amenable for inclusion in molding compositions as a blended fiber mat for structural applications. The blend of fibers are simultaneously supplied to an automated cutting machine illustratively including a rotary blade chopper disposed above a vortex supporting chamber. The blend of chopped fibers and binder form a chopped mat. The chopped mat has a veil mat placed on either side, and is consolidated with the veil mat using heated rollers maintained at the softening temperature of thermoplastic binder, with consolidated mats being amenable to being stored in rolls or as flat sheets. A charge pattern is made using the consolidated mat, and the charge pattern can be compression molded in a mold maintained at a temperature lower than the melting point of the thermoplastic fibers.

The present invention provides a kneading method for a fiber-reinforced thermoplastic resin with which dispersibility of reinforcement fibers is enhanced and sufficient reinforcement fibers having a proper fiber length remain, and a fiber-reinforced thermoplastic resin plasticizing device and an extruding machine for carrying out the method. The kneading method comprises supplying a thermoplastic resin and reinforcement fibers into a cylinder of a plasticizing device, and rotating a screw to obtain a fiber-reinforced thermoplastic resin, wherein the size of a clearance between the bore of the cylinder and the screw is made different between an upstream side in the vicinity of a reinforcement fiber loading port and a downstream side, so that the clearance becomes larger from the vicinity of the reinforcement fiber loading port toward the downstream side compared with the upstream side.

Provided is an injection molding method for resin that contains reinforcing fiber, the method being capable of easily eliminating uneven distribution of added components. The injection molding method is provided with: a plasticizing step for supplying resin pellets P and added components to a cylinder equipped with a screw 10, which has a rotating axis as the center is capable of rotating normally and in reverse, and generating molten resin by rotating the screw 10 in the normal direction; and an injecting step for injecting the molten resin M comprising the added components into a cavity. In the plasticizing step, a reverse rotation operation for reversing the rotation of the screw 10 is performed or a screw-stopping operation of stopping the normal rotation of the screw 10 is performed with a prescribed timing and for a prescribed period.

A reinforcing fiber bundle base material has a reinforcing fiber bundle surface to which a sizing agent adheres, wherein a reinforcing fiber bundle has a fiber number per unit width of 600 fibers/mm or more and less than 1,600 fibers/mm while the reinforcing fiber bundle has a drape level of 120 mm or more and 240 mm or less.

A shielding material fabricating apparatus according to the present invention includes: a mixing unit mixing a resin and a carbon fiber; an extrusion unit extruding a mixture obtained in the mixing unit; and a cutting unit cutting an extrudate extruded from the extrusion unit. The shielding material fabricating apparatus according to the present invention is capable of: reducing a manufacturing time and promoting simplification of a process when fabricating an electromagnetic wave shielding material; improving performance in mixing the resin and the carbon fiber, thereby fabricating an electromagnetic wave shielding material having a superior shielding rate; and cutting a metal-plated carbon fiber and simultaneously making the resin impregnated therein without a delay in time, thereby making it possible to use a long fiber as it is in a non-pelletized state.