Methods and systems are provided for a composite material. In one example, the composite material includes a polymer base reinforced with a powder formed from pupunha fibers. The resulting composite material is provided as pellets for further processing.

A method for preparing a bio-based composite using palm biomass powder as raw material, which belongs to the technical field of preparation methods for bio-based composites. During palm micropowder washing, 100 parts by weight of 600-1,200 mesh palm micropowder is placed in a reactor, and 400-500 parts by weight of acetone is added to the reactor in a 1:4 or 1:5 bath ratio; during surface treatment of palm micropowder, the reaction system after solvent displacement is heated to 80-100° C., and distillate is dehydrated with a 3A molecular sieve and then refluxed to a reactor; bio-based resin is compounded and extruded. At least one embodiment of the present invention solves the problem that use of palm as a biomass raw material leads to impurity migration and insufficient product performance due to high small oily molecule content.

A method of making an extruded granular absorbent is provided where the method includes providing an extruder and a starch-containing admixture, and pressurizing the starch containing admixture in the extruder under relatively high extrusion pressures to extrude the pressurized starch-containing admixture from the extruder, and producing a water absorbent and oil absorbent extrudate. The present invention further provides that the extruded granular absorbent may be combined with a non-extruded granular material with relatively high inert or cellulose content where there may be a greater proportion of extruded granular absorbent, and the extruded granular absorbent and non-extruded granular material agglutinate into a clump when wetted with water or urine.

A system for production of a thermoplastic injection molding material granulate has at least one production unit for the production of a fiber reinforced plastic granulate from a thermoplastic granulate and natural fibers. to the system has at least one heat-treatment unit for the treatment of the fiber-reinforced plastic granulate providing heat such that an outer layer of each heated granulate grain of the fiber-reinforced plastic granulate is at least partially converted to a liquid physical state. The system has at least one applicator unit for applying a chemical foaming agent powder to at least some portions of each heated granulate grain, where the heat treatment unit is equipped to carry out the heat treatment such that a temperature of the molten outer layer of the respective granulate grain is below a reaction temperature of the foaming agent.

A method of making an extruded granular absorbent is provided where the method includes providing an extruder and a starch-containing admixture, and pressurizing the starch containing admixture in the extruder under relatively high extrusion pressures to extrude the pressurized starch-containing admixture from the extruder, and producing a water absorbent and oil absorbent extrudate. The present invention further provides that the extruded granular absorbent may be combined with a non-extruded granular material with relatively high inert or cellulose content where there may be a greater proportion of extruded granular absorbent, and the extruded granular absorbent and non-extruded granular material agglutinate into a clump when wetted with water or urine.

The following invention generally relates to a melt flowable biocarbon polymeric material derived from a cellulosic ethanol refining co-product, monolignol biopolymer, and a heat processed or thermally modified biomass flour, both of which are reacted together to create a melt flowable biopolymer which has melt flowable properties, process-ability and rheology similar to that of standard petrochemical based thermoplastics.

A highly compatibilized biodegradable composite with high impact strength including: (a) a polymeric matrix having one or more biodegradable polymers; (b) one or more fillers; and (c) free radical initiators are fabricated via one-step reactive extrusion method. An in-situ free radical reaction method of manufacturing the biodegradable composite, including the step of (a) (1) mixing one or more biodegradable polymers and a free radical initiator; (2) melting step (1) thereby manufacturing the highly compatibilized biodegradable matrix. (b) Mixing the composites of step (a) and fillers or second biodegradable polymers, thereby manufacturing the biodegradable composite. Also, nano-blends are successfully prepared in this invention ascribe to the improved compatibility of the different components.

Novel meltable lignin compositions having tailored compatibilities, moisture/water-resistant adhesion characteristics, and low to medium glass transition temperatures (30 to 120 C.) desirable for applications in the manufacturing of various products and the integration in the formulations of adhesives, coatings, plastics, composites and masterbatches, are obtained by blending at low temperatures (0-120 C.) dry lignins (0 to 10% moisture), in their hydrogen or protonated formshereby referred to as H-forms (pH=2.3-6.5 for a 10% aqueous suspension), with a reactive and/or interactive molecule or combination of molecules.

The present invention relates to a manufacturing method of a natural fiber composite material for injection molding using a reduced nozzle heating jig, and particularly, to a manufacturing method of a natural fiber composite material for injection molding using a reduced nozzle heating jig, which is configured to include: combining natural fibers and synthetic fibers (S1); heat-pressing the combined ply yarn while passing through a reduced nozzle heating jig 100 and melting and pressing the synthetic fibers and fusing the synthetic fibers to the natural fibers (S2); and palletizing the mixed ply yarn (S3).

Cellulose fiber polymer composites having low cellulose fiber agglomerate counts and related method of making cellulose fiber polymer composites are described. In an embodiment, the cellulose fiber polymer composites have a cellulose fiber agglomerate count of a 4 g pellet press-out of less than about 25. In an embodiment, the cellulose fiber polymer composites have a Yellowness index of less than about 32, such as for composite pellets made from virgin PP and recycled white PP.