Patent classifications
B29B15/122
METHOD AND APPARATUS FOR MANUFACTURING PRE-PREG
A method and an apparatus for manufacturing pre-preg are described. In this method, a fiber bundle of a fiber bundle roll is transferred to a wiping wheel and is flattened by several rollers. These rollers are arranged in sequence between the fiber bundle roll and the wiping wheel and are separated from each other. The fiber bundle is transferred by using the wiping wheel to impregnate the fiber bundle with a resin on a wheel surface of the wiping wheel. A tension of the fiber bundle on the rollers and the wiping wheel is controlled by using a tension controller during the transfer of the fiber bundle by the roller and the wiping wheel. The fiber bundle impregnated with the resin is wound by using a winding roller.
Adaption of textile article for radio frequency (RF) absorption and attenuation
The present disclosure describes techniques for fabricating a textile article from a laminate formed by curing a reinforced fiber matrix and a resin substrate. The resin substrate may include iron oxide particles, such as iron oxide, Fe.sub.3O.sub.4, that are capable of absorbing and attenuating RF signals within a desired RF signal range, namely 0 GHz-3 GHz, 3 GHz, −8 GHz, and greater than or equal to 10 GHz. The iron oxide particles may include Fe.sub.3O.sub.4Fe, Fe.sub.3O.sub.4Ni, or Fe.sub.3O.sub.4, and/or so forth. Each iron oxide particle is selected based on the RF signal range that the textile article is intended to absorb. In other words, a change in iron oxide particle composition and proportion by volume may impact the RF signals absorbed and attenuated by the textile article.
METHOD AND APPARATUS FOR PRODUCING FIBER-REINFORCED RESIN MOLDING MATERIAL
Provided are a method and an apparatus for manufacturing a fiber-reinforced resin molding material by which, when the fiber-reinforced resin molding material is manufactured, separated fiber bundles can be supplied to a cutting machine in stable condition while avoiding the influence of meandering of the fiber bundles or slanting or meandering of filaments occurring in the fiber bundles. A method for manufacturing a sheet-shaped fiber-reinforced resin molding material in which spaces between filaments of cut-out fiber bundles (CF) are impregnated with resin includes, so that a condition of the following expression (1) is satisfied, intermittently separating fibers of the continuous fiber bundles (CF) in a longitudinal direction by a rotational blade (18) serving as a fiber separating part and cutting out the fiber bundles with an interval therebetween in a longitudinal direction of a cutting machine (13A) to obtain the cut-out fiber bundles (CF). Expression (1): 1≤a/L (where a represents a length of a separated part of the continuous fiber bundles (CF) and L represents an interval when the fiber bundles (CF) are cut out in the longitudinal direction.)
TEXTILE ARTICLE FOR RADIO FREQUENCY (RF) ABSORPTION AND ATTENUATION
The present disclosure describes a textile article for radio frequency (RF) absorption and attenuation. The textile includes a laminate that is formed via curing a wet laminate at room temperature for a cure time, the wet laminate comprising a resin substrate and a reinforced fiber matrix. The reinforced fiber matrix may include one of a bamboo fiber matrix, a cotton fiber matrix, a polyester fiber matrix, a nylon fiber matrix, or a wool fiber matrix. The resin substrate may include a first portion of iron oxide particles and a second portion of the elastic polymer solution, the first portion of iron oxide particles being based at least in part on an RF signal range that the textile article is configured to absorb and attenuate. For example, the iron oxide particles may include Fe.sub.3O.sub.4Fe, Fe.sub.3O.sub.4Ni, or Fe.sub.3O.sub.4, and/or so forth.
Partially separated fiber bundle, production method of partially separated fiber bundle, fiber-reinforced resin molding material using partially separated fiber bundle, and production method of fiber-reinforced resin molding material using partially separated fiber bundle
A method of producing a partially separated fiber bundle wherein, while a fiber bundle includes a plurality of single fibers travels along a lengthwise direction of the fiber bundle, a separator provided with a plurality of projected parts is penetrated into the fiber bundle to create a separation-processed part, and entangled parts, where the single fibers are interlaced, are formed at contact parts with the projected parts in at least one separation-processed part, thereafter the separator is removed from the fiber bundle, and after passing through an entanglement accumulation part including the entangled parts, the separator is penetrated again into the fiber bundle, characterized in that a separation processing time t1 during being penetrated with the separator and a time t2 from being removed with the separator to being penetrated again into the fiber bundle satisfy Equation (1): 0.03≤t2/(t1+t2)≤0.5.
Pultrusion method and apparatus
Provided is a method of manufacturing a pultruded strip for an elongate structure. The method includes the step of: providing a pultrusion apparatus including at least a pultrusion die through which a plurality of fibers are pulled to be soaked in a resin, and changing the conduction properties of selected points along the plurality of fibers upstream the pultrusion die.
Method for Producing Slit Carbon Fiber Bundle, Carbon Fiber Package, and Method for Producing Carbon Fiber Package
Provided is an improvement in a method for manufacturing a slit carbon fiber bundle. The method for manufacturing a slit carbon fiber bundle of the present invention is a method including a step of forming a resin film on one surface of a flat carbon fiber bundle to obtain a single-sided coated carbon fiber bundle, and a step of partially slitting the single-sided coated carbon fiber bundle using a slitter roll to obtain a slit carbon fiber bundle, which has been split into sub-bundles, wherein in the step of slitting, the single-sided coated carbon fiber bundle contacts a circumferential surface of the slitter roll on a surface where the resin film has been formed.
Device and method for preparation of a composite for on-site pipeline reinforcement
A device for preparation of composite for on-site pipeline reinforcement includes: a temperature control stirring unit, an infiltration unit, and a vacuum unit communicated in sequence, the infiltration unit includes a spindle, reinforced fiber cloth, a flow-guiding net, and a vacuum bag film sleeved outside them, the spindle is stopped by two baffles, an adhesive feeding joint and an adhesive discharging joint are disposed at two ends of the spindle, respectively, the adhesive feeding joint and the adhesive discharging joint each includes an inner joint and an outer joint, sealing discs disposed at a junction between the inner joint and the outer joint, an outer wall of the inner joint and an outer side of the baffle are covered by a flow-leading net, and the flow-guiding net covered on the outer side of the baffle extends from an edge of the baffle into the adhesive storing compartment of the baffle.
SMC MANUFACTURING METHOD
Provided is a useful improvement in a manufacturing method of a CF-SMC using a partially split continuous carbon fiber bundle. The manufacturing method of an SMC of the present invention includes (i) a step of drawing out a continuous carbon fiber bundle (10) from a package, the continuous carbon fiber bundle (10) having a filament number of NK and partially split into n sub-bundles in advance, (ii) a step of chopping the continuous carbon fiber bundle (10) drawn out from the package with a rotary cutter (234) into chopped carbon fiber bundles (20), and (iii) a step of depositing the chopped carbon fiber bundles (20) on a carrier film (41) traveling below the rotary cutter (234) to form a carbon fiber mat (30). In the manufacturing method, due to a fragmentation processing, in which at least some of the chopped carbon fiber bundles before being deposited on the carrier film (41) are fragmented by being brought into contact with a rotating body, a distribution of the filament number of the chopped carbon fiber bundles in the carbon fiber mat (30) is made different from that when the fragmentation processing is not performed.
Method to uniformly debundle and evenly distribute high fiber count carbon tow
A process for producing a carbon sheet molding compound (SMC). An SMC manufacturing line including at least one conveyor line for laying up SMC resins on a carrier film is provided. A chopped carbon fiber which is evenly distributed using dehumidified supply air and using a pressurized air venturi apparatus which is used to debundle and randomize the carbon fibers, onto the resin on the carrier film as the carrier film moves along the conveyor.