Polyester-free magnetic and/or metallic components are obtained from a multicomponent polyester device by reacting the multicomponent polyester device with an amine organocatalyst and/or carboxylic acid salt of same and an alcohol solvent. The reaction recovers (i) the polyester-free magnetic and/or metallic components as solid inert by-products of the reaction, (ii) the amine organocatalyst and/or carboxylic acid salt of same for reuse, (iii) unreacted alcohol for reuse, and (iv) a polyester monomer product. Where the multicomponent device includes a non-polyester material, such as polystyrene, the polystyrene is fully recovered from the reaction. Where the multicomponent polyester device includes recording media, the reaction process sanitizes the inert byproducts of the recording media, thus scrubbing any personal data from the reacted recording media.

A method of producing a chemical pulp from a textile material which comprises cellulose for manufacturing regenerated cellulosic molded bodies, wherein in the method the textile material is comminuted, at least a part of non-fiber-constituents of the comminuted textile material is separated from fiber-constituents of the comminuted textile material, at least a part of non-cellulosic fibers of the fiber-constituents is mechanically separated from cellulosic fibers of the fiber-constituents, at least a further part of the non-cellulosic fibers is chemically separated from the cellulosic fibers, and producing regenerated molded bodies from the chemical pulp based on the cellulosic fibers after mechanically separating and chemically separating.

A waste management system for plastic or other material floating on the surface and in the subsurface of a body of water. A shredding device will reduce the size of the particles of waste. Ocean water is removed by a drying device. The dried waste material is frozen to a temperature at or below minus fifty degrees Fahrenheit, using liquid nitrogen or other suitable means. The frozen waste material is then pulverized and ground into a powder. The powder may then be sprayed into a gas-filled chamber and heated. Temperature, pressure and humidity are maintained within the chamber for more than one minute. Microwave or other radiation and catalysts may be used to enhance the process of extraction. The processed material is then removed from the chamber. Carbon may be recycled or used as fuel by the ship. Water may be used by the ship or returned to the ocean.

A waste management system, primarily intended to be for waste floating in water, though it can also be used on land. A shredding device will reduce the size of the particles of waste. Ocean water is removed by a drying device. The dried waste material is cryogenically frozen using liquid nitrogen or other suitable means. The frozen waste material is then pulverized and ground into a powder. The powder may then be sprayed into a gas-filled chamber and heated. Temperature, pressure and humidity are maintained within the chamber for more than one minute. Microwave or other radiation and catalysts may be used to enhance the process of extraction. The processed material is then removed from the chamber. Carbon and water may be recycled. The carbon may be used as fuel by the ship. Water may also be used by the ship or returned to the ocean in a non-toxic condition.

A multi-tube pyrolysis system for waste plastic contains: a preparation system, a decomposition system, and a filtration system. The preparation system includes a collection module, a selection module, a crushing module, and a plastic extrusion module. The decomposition system includes a reaction furnace, a primary combustion chamber assembly, a secondary combustion chamber assembly, a cooling module, an oil storage tank, and a carbon storage tank. The reaction furnace includes multiple first delivery tubes, and the carbon storage tank has a water filtering module. The filtration system includes a heat exchanger, a rapid cooling device, and a cyclone separation module.

A method of recycling post-consumer plastic waste into mono filament for use in fused filament fabrication, injection molding, or other plastic manufacturing processes. Contaminated curbside plastic waste is sorted and granulated to uniform sized flakes. The plastic regrind is cleaned in a closed-loop wash cycle and dried at 160° F. and −70 dew point to reduce the moisture content to less than 0.03%. The effluent water is purified to be reused in the system. The flake plastic is extruded to a molten state and passes through additional melt filtration. A laser micrometer measures extrudate metrics like diameter and ovality to dynamically control feed and flow rates of the extruder to maintain diameter uniformity within 0.018 mm of target diameter.

The present invention relates to a process for recycling polyolefin, comprising the steps of: 1) feeding a solid post-consumer polyolefin composition comprising polyolefin and contaminants and a flow of an extraction fluid to an extractor having a pressure of 100-1000 bar and a temperature of 20-80° C. to obtain a solid extracted composition, 2) melting the solid extracted composition to obtain a melted composition, 3) providing particles from the melted composition by: 3a) mixing a flow of a supercritical fluid in the melted composition in a pressure vessel to obtain a solution saturated with the supercritical fluid and 3b) passing the solution from the pressure vessel through a throttling device to a spraying tower to expand the solution to obtain polyolefin particles in the spraying tower.

A method for producing a thermal product with a consistent and designable thermal property is disclosed. The method comprises producing from a municipal waste a cellulose-based material stockpile and a plastic-based material stockpile; automatically measuring at least one physical property of the cellulose-based material stockpile and at least one physical property of the plastic-based material stockpile; based on the measurements of the at least one physical property the cellulose-based material stockpile and the measurements of the at least one physical property of the plastic-based material stockpile, automatically controlling mixing the cellulose-based material stockpile and the plastic-based material stockpile to form a mixture by adjusting a ratio of the cellulose-based material stockpile to the plastic-based material stockpile; and automatically heating and compressing the mixture to form the thermal product.

A method of recycling a thermosetting polymer object of arbitrary shape includes: operating a fixture device to hold and rotate the thermosetting polymer object; operating a smart and modularized water jet cutter device to shatter the thermosetting polymer object outside-in into a wet polymer powder; drying the wet polymer powder; flattening the partially dried wet polymer powder; completely drying the flattened wet polymer powder; and separating the dried polymer powder into first and second groups, the particle size of the first group dried polymer powder being greater than a predetermined value, the particle size of the second group fried polymer powder being not greater than the predetermined value.

The present invention relates to a process for recycling polyolefin, comprising the steps of: 1) feeding a solid post-consumer polyolefin composition comprising polyolefin and contaminants and a flow of an extraction fluid to an extractor having a pressure of 100-1000 bar and a temperature of 20-80 C. to obtain a solid extracted composition, 2) melting the solid extracted composition to obtain a melted composition, 3) providing particles from the melted composition by: 3a) mixing a flow of a supercritical fluid in the melted composition in a pressure vessel to obtain a solution saturated with the supercritical fluid and 3b) passing the solution from the pressure vessel through a throttling device to a spraying tower to expand the solution to obtain polyolefin particles in the spraying tower.