Pulp fiber containing little ash is effectively recovered from a used sanitary product containing the pulp fiber and a polymer absorbent. The method according to the present invention comprises: a step for treating the used sanitary product with an ozone-containing gas and thus decomposing and removing at least a portion of the polymer absorbent in the used sanitary product; and a step for stirring the used sanitary product, that has been treated with the ozone-containing gas, in water or an aqueous solution containing an antiseptic and thus decomposing the used sanitary product into constituents. If required, the method may further comprise a step for separating the pulp fiber from the decomposition product obtained by the decomposition step.

A method of manufacturing bulked continuous carpet filament from recycled polymer. In various embodiments, the method includes: (1) reducing recycled polymer material into polymer flakes; (2) cleansing the polymer flakes; (3) melting the flakes into a polymer melt; (4) removing water and contaminants from the polymer melt by dividing the polymer melt into a plurality of polymer streams and exposing those streams to pressures below 5 millibars; (5) recombining the streams; and (6) using the resulting purified polymer to produce bulked continuous carpet filament.

A system for manufacturing bulked continuous carpet filament that is adapted for providing a polymer melt and dividing the polymer melt into a plurality of streams (e.g., at least six or eight streams) to increase a surface area of the polymer melt. The plurality of streams is then exposed to a pressure that is below approximately 5 millibars. The streams are then recombined into a single polymer stream and formed into bulked continuous carpet filament. In various embodiments, an extruder, such as a multi-screw extruder, is used to divide the polymer melt into the plurality of streams.

A method of manufacturing a plurality of colors of bulked continuous carpet filament from a single multi-screw extruder which, in various embodiments, comprises: (A) passing PET through an extruder that melts the PET and purifies the resulting PET polymer melt; (B) adding a liquid colorant to the polymer melt using a liquid metering system; (C) using one or more static mixers (e.g., up to forty static mixers) to substantially uniformly mix (e.g., homogeneously mix) the polymer melt and the liquid colorant; and (D) feed the uniformly mixed and colored polymer melt into a spinning machines that turns the polymer into filament for use in manufacturing carpet, rugs, and other products.

Disclosed herein is a mobile plastic recycling system mounted in a vehicle. The system is configured to process a plastic article and make it into thermoplastic items. The mobile plastic recycling system includes a plastic recycling apparatus and a power supply apparatus that are electrically coupled with each other; the system also includes a vehicle configured to carry and transport the power supply apparatus and plastic recycling apparatus.

The present invention generally relates to a method of reducing contamination from plastics. The resulting purer plastic can be used in demanding applications.

A coating system for the decoration of a recyclable plastic substrate. The coating system includes a primer layer and a decorative layer. The primer layer includes at least one coating which is made from at least one coating material having 60 to 80 wt.-% of at least one difunctional, alcoxylated acrylate monomer, 5 to 15 wt.-% of at least one acrylate oligomer, 5 to 15 wt.-% of at least one of at least one carbonyl-functional acrylate and at least one methacrylate oligomer or 5 to 15 wt.-% of at least one of at least one polyethylene glycol acrylate and at least one polyethylene glycol methacrylate, and 1 to 10 wt.-% of at least one photoinitiator, each of which are based on a total weight of the coating material.

The present invention generally relates to a method of reducing contamination from plastics. The resulting purer plastic can be used in demanding applications.

A method of manufacturing bulked continuous carpet filament that includes providing a polymer melt and separating the polymer melt from the extruder into at least eight streams. The multiple streams are exposed to a chamber pressure within a chamber that is below approximately 25 millibars, or another predetermined pressure. The streams are recombined into a single polymer stream. Polymer from the polymer stream is then formed into bulked continuous carpet filament.

The invention relates to the use of mixtures of water and essential oils selected from the group consisting of phenols, phenylpropanoids and furanocoumarins, for separating multilayered composites for the segregated recycling of polymer/metal films.