Patent classifications
B29C31/045
Imprint apparatus, imprint method, and article manufacturing method
Provided is an imprint apparatus that applies a resin to several locations on a substrate, brings the resin and a mold into contact, and transfers a contoured pattern formed in the mold to the resin, comprising: a controller that sets a principal axis direction according to the contoured pattern and determines the application positions of the resin based on the principal axis direction that has been set such that the distances between resin drops that have been applied so as to be separated in the principal axis direction is larger than the distances between resin drops that have been applied so as to be separated in a direction that is perpendicular to the principal axis direction; and a dispenser that applies the resin based on the application position that has been determined.
A Three Dimensional Printing Apparatus, a Material Dispensing Unit Therefor and a Method
A material dispensing unit (1; 10) for a three dimensional printing apparatus (100; 200) has a nozzle (3) for depositing particulate material (5; 220a, 220b; 224; 226) on a build surface (7), where the nozzle defines a through passage (9) for the material. The through passage has an inlet end (11) for receiving the material and an outlet end (15) for dispensing the material. A valve (21) is provided at least one of at, within or in fluid communication with the through passage for controlling flow of the material via the through passage, the valve being operable between open and closed positions. Flow of said material into the through passage is blocked when in the closed position and, when in the open position, flow of the material into the through passage is allowed. A method of forming a three dimensional object (31) is also disclosed, as is a three dimensional printing apparatus (200) comprising one or more dispensing units (la; b) for dispensing particulate material (220a, 220b; 224; 226), an enclosure (137) for containing the material dispensed by the one or more dispensing units and one or more heating elements (210, 212) for heating the material contained in the enclosure to a first predetermined temperature.
METHODS AND SYSTEMS FOR STEREOLITHOGRAPHY THREE-DIMENSIONAL PRINTING
The present disclosure provides method and systems for printing a three-dimensional (3D) object. A method for 3D printing may comprise providing a mixture comprising (i) a polymeric precursor, (ii) a photoinitiator configured to initiate formation of a polymeric material from the polymeric precursor, and (iii) a photoinhibitor configured to inhibit the formation of the polymeric precursor. The method may comprise exposing the mixture to (i) a first light to cause the photoinitiator to initiate formation of the polymeric material, thereby to print the 3D object, and (ii) a second light to cause the photoinhibitor to inhibit the formation of the polymeric material. During printing of the 3D object, a ratio of (i) an energy of the second light sufficient to initiate formation of the polymeric material relative to (ii) an energy of the first light sufficient to initiate formation of the polymeric material may be greater than 1.
Device and method for producing an edging of a flat extended panel
A device for producing an edging of a flat extended panel has: a molding tool; a material dispenser which is movable in relation to the molding tool, for dispensing a material for the edging, wherein the molding tool has: a first mold body having a holding region for the panel; a second mold body having a holding region for the panel such that the panel is capable of being held by the first mold body and by the second mold body; a third mold body which with the first mold body shares a common contact region, wherein the first mold body, the second mold body, and the third mold body are configured such that they conjointly with the panel surround a space in which the edging is configurable; an access duct to the space, the former being configured between the second mold body and the third mold body.
ADDITIVE LATHE THAT PRINTS IN CYLINDRICAL COORDINATES
An additive lathe integrates the advantages of additive manufacturing (also called 3d printing) with the cylindrical motion of a lathe to reduce material waste, print times, and increase creative potential. A post-processing system allows for an improved surface finishing on parts. The additive lathe no longer prints in cartesian (X, Y, Z) coordinates as other 3D printers and instead prints using cylindrical (R, Theta, Z) coordinates. The traditional bed or build plate is replaced with a horizontal cylindrical starter bar, on which 3D printed material is deposited along and around the bar. Essentially, the additive lathe works like a conventional lathe, but in reverse. Instead of taking a cylinder and slowly removing material as the part spins, the additive lathe adds material along and around the bar iteratively building up the part. The finishing mechanism allows for the creation of a smooth outer finish on printed parts while still in the printer.
METHODS AND APPARATUSES FOR CASTING POLYMER PRODUCTS
An example system for molding a photocurable material into a planar object includes a first mold structure having a first mold surface, a second mold structure having a second mold surface, and one or more protrusions disposed along at least one of the first mold surface or the second mold surface. During operation, the system is configured to position the first and second mold structures such that the first and second mold surfaces face each other with the one or more protrusions contacting the opposite mold surface, and a volume having a total thickness variation (TTV) of 500 nm or less is defined between the first and second mold surfaces. The system is further configured to receive the photocurable material in the volume, and direct radiation at the one or more wavelengths into the volume.
Additive manufacturing system implementing hardener pre-impregnation
A method is disclosed for additively manufacturing a composite structure. The method may include directing a continuous reinforcement into a print head, and coating the continuous reinforcement with a first matrix component inside of the print head. The method may further include coating the continuous reinforcement with a second matrix component, discharging the continuous reinforcement through a nozzle of the print head, and moving the print head in multiple dimensions during the discharging. The first and second matrix components interact to cause hardening of a matrix around the continuous reinforcement.
Methods for composite filament fabrication in three dimensional printing
Various embodiments related to three dimensional printers, and reinforced filaments, and their methods of use are described. In one embodiment, a void free reinforced filament is fed into an conduit nozzle. The reinforced filament includes a core, which may be continuous or semi-continuous, and a matrix material surrounding the core. The reinforced filament is heated to a temperature greater than a melting temperature of the matrix material and less than a melting temperature of the core prior to drag the filament from the conduit nozzle.
Printing method for printing multi-material 3D model
A printing method for printing a multi-material 3D model comprises the following steps: perform a slicing process on a multi-material 3D object to generate the multi-material object slices and the object slices of a useful object; compute a material-switching point and a retrieving point during the slicing process; print the multi-material object slices of a multi-material 3D model with one of the materials; when print to the material-switching point, switch to another different material and print useful objects with the material used before the material switching; when print to the retrieving point, print the multi-material object slices with the material used after the material switching; and repeat the above steps until completing the multi-material 3D model printing. The present disclosed example prints the useful object via the remaining materials after the material switching which effectively reduces the cost with of multi-materials printing.
Methods for fiber reinforced additive manufacturing
Various embodiments related to three dimensional printers, and reinforced filaments, and their methods of use are described. In one embodiment, a void free reinforced filament is fed into an extrusion nozzle. The reinforced filament includes a core, which may be continuous or semi-continuous, and a matrix material surrounding the core. The reinforced filament is heated to a temperature greater than a melting temperature of the matrix material and less than a melting temperature of the core prior to extruding the filament from the extrusion nozzle.