B29C2035/0844

Methods for additively manufacturing composite parts

A method of additively manufacturing a composite part is disclosed. The method comprises depositing, via a delivery guide, a segment of a continuous flexible line along a print path. The continuous flexible line comprises a non-resin component and a thermosetting-epoxy-resin component that is partially cured. The method also comprises maintaining the thermosetting-epoxy-resin component of at least the continuous flexible line being advanced toward the print path via the delivery guide below a threshold temperature. The method further comprises delivering a predetermined or actively determined amount of curing energy to the segment of the continuous flexible line at a controlled rate while advancing the continuous flexible line toward the print path to at least partially cure the segment of the continuous flexible line.

Methods for additively manufacturing composite parts

A method of additively manufacturing a composite part comprises applying a first quantity of a first part of a thermosetting resin to a first element of a non-resin component by pulling the first element through a first resin-part applicator and applying a second quantity of a second part of the thermosetting resin to a second element of the non-resin component by pulling the second element through a second resin-part applicator. The method also comprises combining the first element with the first quantity of first part and the second element with the second quantity of second part, to create a continuous flexible line. The method additionally comprises routing the continuous flexible line into a delivery guide and depositing, via the delivery guide, a segment of the continuous flexible line along a print path.

Methods for additively manufacturing composite parts

A method of additively manufacturing a composite part comprises applying a thermosetting resin to a non-resin component to create a continuous flexible line by pulling a non-resin component through a first resin-part applicator, in which a first quantity of a first part of the thermosetting resin is applied to the non-resin component, and by pulling a non-resin component through a second resin-part applicator, in which a second quantity of a second part of the thermosetting resin is applied to at least a portion of the first quantity of the first part of the thermosetting resin, applied to the non-resin component. The method further comprises routing the continuous flexible line into a delivery guide and depositing, via the delivery guide, a segment of the continuous flexible line along a print path.

Methods for additively manufacturing composite parts

A method of additively manufacturing a composite part comprises applying a photopolymer resin to a non-resin component while pushing a continuous flexible line through a delivery assembly. The continuous flexible line comprises the non-resin component and a photopolymer-resin component that comprises at least some of the photopolymer resin applied to the non-resin component. The method also comprises depositing, via the delivery assembly, a segment of the continuous flexible line along a print path. The method further comprises delivering curing energy to at least a portion of the segment of the continuous flexible line deposited along the print path.

Systems and methods for additively manufacturing composite parts

A method of additively manufacturing composite part comprises depositing a segment of a continuous flexible line along a print path. The continuous flexible line comprises a non-resin component and further comprises a photopolymer-resin component that is uncured. The method further comprises delivering a predetermined or actively determined amount of curing energy at least to a portion of the segment of the continuous flexible line at a controlled rate while advancing the continuous flexible line toward the print path and after the segment of the continuous flexible line is deposited along the print path to at least partially cure at least the portion of the segment of the continuous flexible line.

THREE-DIMENSIONAL ARTICLE AND METHOD OF MAKING THE SAME

Three-dimensional polymeric article (100) having first (101) and second (102) opposed major surfaces, a first dimension perpendicular to a second dimension, a thickness orthogonal to the first and second dimensions, and a plurality of alternating first (107) and second (109) polymeric regions along the first or second dimensions, wherein the first (107) and second (108) regions extend at least partially across the second dimension, wherein the first regions (107) are in a common plane (115) and wherein some of the second regions (108) project outwardly from the plane (115) in a first direction (generally perpendicular from the plane), and some of the second regions (108) project outwardly from the plane (115) in a second direction that is generally 180 degrees from the first direction, where the first regions (107) have a first crosslink density, wherein the second regions (108) have a second crosslink density, and wherein the second crosslink density of the second regions (108) are less than the first crosslink density of the first regions (107). Embodiments of the articles are useful for example, for providing a dual-sided, textured wrapping film such that greater grip is realized both on an item wrapped by the film and the wrapped item itself.

THREE-DIMENSIONAL ARTICLE AND METHOD OF MAKING THE SAME

Three-dimensional polymeric article (100) having first (101) and second (102) opposed major surfaces, a base body (103) having a first dimension, a second dimension perpendicular to the first dimension, and a thickness, wherein the thickness is orthogonal to the first and second dimensions, wherein the base body (103) comprises a plurality of alternating, adjacent first (107) and second (108) polymeric regions along the first dimension, wherein the second dimensions of the first (107) and second (108) regions extend at least partially across the second dimensions, wherein the first regions (107) have a first crosslink density, wherein the second regions (108) have a second crosslink density, wherein the second crosslink density of the second regions (108) are less than the first crosslink density of the first regions (107), wherein the first and second regions extend perpendicularly in two directions from a central plane (115) in the base body (103) parallel to the first and second dimensions of the polymeric article (100), and wherein the second regions (108) extend in each of said two directions further than does the first regions (107). Embodiments of the three-dimensional polymeric article described herein are useful for providing a dual sided, textured wrapping film such that greater grip is realized both on an item wrapped by the film and the wrapped item itself.

Methods for additively manufacturing composite parts

A method of additively manufacturing a composite part comprises depositing a segment of a continuous flexible line along a print path. The continuous flexible line comprises a non-resin component and a photopolymer-resin component that is partially cured. The method also comprises delivering a predetermined or actively determined amount of curing energy at least to a portion of the segment of the continuous flexible line at a controlled rate while advancing the continuous flexible line toward the print path and after the segment of the continuous flexible line is deposited along the print path to at least partially cure at least the portion of the segment of the continuous flexible line.

Methods for additively manufacturing composite parts

A method of additively manufacturing a composite part is disclosed. The method comprises applying a thermosetting resin to a non-resin component of a continuous flexible line while pushing the non-resin component through a delivery guide and pushing the continuous flexible line out of the delivery guide. The continuous flexible line further comprises a thermosetting resin component that comprises at least some of the thermosetting resin applied to the non-resin component. The method further comprises depositing, via the delivery guide, a segment of the continuous flexible line along the print path.

Methods for additively manufacturing composite parts

A method of additively manufacturing a composite part comprises pushing a continuous flexible line through a delivery guide. The continuous flexible line comprises a non-resin component and a photopolymer-resin component that is partially cured. The method also comprises depositing, via the delivery guide, a segment of the continuous flexible line along a print path. Additionally, the method comprises delivering curing energy at least to a portion of the segment of the continuous flexible line deposited along the print path.