The present invention is directed to methods for a post process treatment of a plurality of individual expanded particles for manufacturing at least a part of a molded sporting good, in particular a midsole of a shoe. Furthermore, it is directed to a sporting good and a sports shoe. The method for a post process treatment of a plurality of individual expanded particles for manufacturing at least a part of a molded sporting good, in particular a midsole of a shoe, may include the steps of providing a plurality of expanded particles of a particle foam and controlling a heat treatment to increase the density of the individual expanded particles.

Described are methods for manufacturing a plastic component, in particular a cushioning element for sports apparel, a plastic component manufactured with such methods, for example a sole or a part of a sole for a shoe, and a shoe with such a sole. The method for the manufacture of a plastic component includes loading a mold with a first material includes particles of an expanded material and fusing the surfaces of the particles by supplying energy. The energy is supplied in the form of at least one electromagnetic field.

Described are methods for manufacturing a plastic component, in particular a cushioning element for sports apparel, a plastic component manufactured with such methods, for example a sole or a part of a sole for a shoe, and a shoe with such a sole. The method for the manufacture of a plastic component includes loading a mold with a first material includes particles of an expanded material and fusing the surfaces of the particles by supplying energy. The energy is supplied in the form of at least one electromagnetic field.

Disclosed herein is a method comprising transporting a conduit and a template through a guide tube; the template being disposed on an outer surface of the conduit between the conduit and the guide tube; and transferring a texture from the template to the conduit as the conduit and the template are transported through the guide tube. Disclosed herein too is an apparatus comprising a guide tube; the guide tube being operative to facilitate a transfer of a pattern from a template to a conduit; a first feed spool and a first take-up spool for feeding the conduit through the guide tube and for taking up the conduit after it has travelled through the guide tube respectively; and a second feed spool and a second take-up spool for feeding the template through the guide tube and for taking up the template after it has travelled through the guide tube respectively.

The present invention relates to an enhanced method for the manufacture of a plastic component (135), in particular a cushioning element for sports apparel, the method comprising: opening a mold (100) by a predetermined amount into a loading position, wherein the mold comprises at least two mold parts (110, 112) and wherein the amount by which the mold is opened influences an available loading volume of the mold, loading a material comprising expanded particles (130) into the loading volume, closing the mold into a closed position, wherein during closing of the mold the mold parts are moved together over different distances (140) in different areas of the mold, compressing the expanded particles by closing the mold and fusing at least the surfaces of the expanded particles to mold the plastic component.

In the additive manufacturing process, a monitored or controlled mixture of materials is deposited to form an additive manufactured product by delivering the mixture of materials through a material flow path while using an excitation source to introduce electromagnetic energy into the material flow path using a circuit element having inductive or capacitive reactance disposed adjacent the material ejecting orifice. The excitation source produces an electromagnetic field condition within the material flow path that is responsive to at least one of the permeability and permittivity properties of a space within the material flow path. A sensing means coupled electrically or magnetically to the excitation means is responsive to the electromagnetic field condition and provides at least one control parameter based on the electromagnetic field condition that may be used to control the composition of the mixture of materials by adjusting proportions of constituent materials.

A tool for the production of particle foam parts through the welding of foam particles by means of electromagnetic waves comprises two mould halves which bound a mould cavity. At least one of the two mould halves is made of a material which is transparent to electromagnetic waves and has a boundary wall which bounds the mould cavity and one or more supports serving to support the boundary wall on a capacitor plate on the side facing away from the mould cavity and forming one or more hollow spaces. A tool system for the production of particle foam parts has the tool and at least one trimming body, which is designed for introduction into the hollow space or at least one of the hollow spaces. A method for the production of a particle foam part with the tool or tool system is also specified.

The present invention relates to a mold for molding a component, in particular a particle foam part and a method for manufacturing the component using such a mold. In one embodiment, a mold for molding a component comprises (a.) a mixture of a polymer material and a filler material, (b.) wherein the filler material is adapted to allow a heating of the component inside the mold by means of an electromagnetic field.

The present invention relates to a method of shaping a cured thermosetting resin substrate, and more particularly to a method of shaping a cured thermosetting resin using electromagnetic radiation, said method comprises providing a cured thermosetting resin substrate; providing a confined temperature controlling environment; placing the cured thermosetting resin substrate in the confined temperature controlling environment; providing a source of electromagnetic radiation; irradiating the cured thermosetting resin substrate in the confined temperature controlling environment; and shaping the irradiated thermosetting resin substrate.

An aspect of the present invention relates to a mold insert for use in a mold for the manufacture of a cushioning element for sports apparel. Further aspects of the present invention relate to a mold using such a mold insert, a method for the manufacture of a cushioning element for sports apparel using such a mold, and a cushioning element manufactured by such a method.