The invention pertains to a molded part (10) with a visible surface and a rear surface (S1, S2), wherein the molded part (10) features: a substrate (20) of hot-pressed fibrous molding material (21); a coating (30) of at least one polymer material (34, 35);
wherein the surface (33) of the coating (30) has at least sectionally a center line average height Ra in the range of 10 to 80 m,
as well as to a method for manufacturing the molded part.

An integrating sphere includes twelve pentagonal spherical shells and twenty hexagonal spherical shells. The hexagonal spherical shell includes a first circular spherical shell having a first diameter and six first auxiliary spherical shells formed by cutting the first circular spherical shell. The pentagonal spherical shell includes a first circular spherical shell having the first diameter and five second auxiliary spherical shell formed by cutting a second circular spherical shell having a second diameter.

A large area patterned film includes a first patterned area; a second patterned area; and a seam joining the first patterned area and the second patterned area, wherein the seam has a width less than about 20 micrometers. A method for tiling patterned areas includes depositing a predetermined thickness of a curable material; contacting a first portion of the curable material with a mold; curing the first portion of the curable material; removing the mold from the cured first portion of the curable material; contacting a second portion of the curable material with the mold, such that the mold contacts a portion of the cured first portion of the curable material; curing the second portion of the curable material; and removing the mold to yield a seam between the cured first portion of the curable material and the cured second portion of the curable material, wherein the seam has a dimension less than about 20 micrometers.

A method and apparatus for manufacturing a formed article of a composite material. The formed article is manufactured by heating and pressurizing a thermoplastic resin material and fabric material. The method includes a preforming process in which the material to be formed is put in a preforming mold with a release sheet arranged between the material and a part of the preforming mold. The material is heated and pressurized to impregnate the thermoplastic resin material into the fabric material, thus forming an impregnated intermediate material. Then, in a transport process the impregnated intermediate material in a heated state is taken out from the preforming mold with the release sheet left attached thereto, and transported. Finally there is a forming process in which the impregnated intermediate material is accommodated in the forming mold and the impregnated intermediate material is formed into the formed article of the composite material by pressurizing.

Disclosed is a method for producing an automobile sound absorbing member through molding. In the method, a first fibrous layer and a second fibrous layer are bonded to each other and molded at the same time, so that a working process and a process cycle are simplified, thereby improving production speed and reducing investment for equipment and facility. The method includes (a) preparing a first fibrous layer and a second fibrous layer, (b) providing an adhesive member between the first fibrous layer and the second fibrous layer and placing an aggregate of the first fibrous layer, adhesive member, and the second fibrous layer in a molding machine, and (c) pressing an upper mold and a lower mold of the molding machine so that the first fibrous layer and the second fibrous layer are bonded and molded into a molded body.

A process for producing a molded part from a highly filled thermosetting starting material including: introducing the starting material into a prepressing tool; producing a preform from the starting material, the starting material being brought to a prepressing temperature by the prepressing tool and being compressed with a prepressing force to form the preform; removing the preform from the prepressing tool and introducing the preform into a finish pressing tool; and producing a finished part from the preform, the preform being brought to a finish pressing temperature by the finish pressing tool and being compressed with a finish pressing force to form the finished part. Here, the prepressing temperature is lower than the finish pressing temperature and the finish pressing temperature is at least as high as an onset temperature of a curing reaction of the starting material.

The mat of the present invention includes a main body integrally formed by a plastic material. The main body at least has a first surface and a second surface adjacent to the first face. The first face and the second face have different surface physical characteristics. The first surface and the second surface are shaped into a third surface and a fourth surface respectively. The third surface and the fourth surface have a substantially same surface physical characteristic. An angle between the third surface and the fourth surface outside the main body is a specific value.

A method for recycling prepreg materials including the steps of: a) providing at least one prepreg material including a first thermosetting polymer resin, partially crosslinked, and a weave including fibers, b) applying a vitrimerization reaction mixture to the at least one prepreg material, c) placing the at least one prepreg material coated with the vitrimerization reaction mixture on a mold of a predefined shape, d) applying a thermocompression to the at least one prepreg material at a temperature (T1) greater than or equal to the glass transition temperature (Tg) of the first resin, so as to activate the reaction between the vitrimerization reaction mixture and the thermosetting polymer leading to the formation of a vitrimer polymer and the transformation of the at least one prepreg material into a vitrimer composite material of the predefined shape.