An apparatus for molding a part includes a plunger cavity, a plunger, and a mold cavity, wherein the plunger is oriented out-of-plane with respect to a major surface of the mold cavity, and first and second vents couples to respective first and second portions of the mold cavity. In a method, resin and fiber are forced into the mold cavity from a plunger cavity, and at least some of the fibers and resin are preferentially flowed to certain region in the mold cavity via the use of vents.

A method of forming a fiber reinforced article comprising following steps: 101) providing a composite preform comprising of thermoplastic polymer matrix and reinforcing fibers, wherein the preform comprises an initial volume and initial fiber orientation, 102) loading the preform inside a radial molding apparatus comprising of at least three adjacent die segments next to each other forming a mold cavity in an initial position having an initial volume, 103) molding the preform by moving the die segments, which are in direct contact with each other during the initial position and movement and a compressed position, and which are perpendicular to a common longitudinal axis of the preform, wherein the initial volume of the mold cavity decreases and the die segments compress the preform to a form defined by the mold cavity in the compressed position having a final volume, which is smaller or equal to the initial volume of the preform, 104) opening the mold cavity, and 105) removing the obtained fiber reinforced article, which comprises a tailored fiber orientation, from the mold cavity, wherein the continuous reinforcing fibers follow to a surface contour of said article.

The present disclosure includes a mold base set, a forming mold core, a rubber pad or a rubber bladder, and a lateral pressure mechanism, wherein the mold base set includes a first mold base and a second mold base, and the second mold base has a mounting part; the forming mold core is arranged on the first mold base; the rubber pad is arranged on the mounting part, and the base surface and side wall surface of the sheet are molded during mold assembly of the mold base set; and the lateral pressure mechanism includes a slope fixed block fixed to the first mold base and a slope slide block set arranged on the second mold base.

Systems and methods are provided for securing laminates to mandrels. One embodiment is a method for facilitating layup of preforms, the method including selecting a mandrel that includes at least one receptacle, disposing a first vacuum bag atop the mandrel that covers the receptacle, selecting a Ply Location Template (PLT) that includes a securement element, aligning a portion of the securement element with the receptacle, pressing the portion of the securement element downward into the first vacuum bag and driving the portion of the securement element into the receptacle, and abutting a preform against the PLT.

A method for forming a composite component, the method comprising: providing a first mould tool and a second mould tool, the first and second mould tools being configured so as to be capable of defining at least part of a mould cavity between them, and the second mould tool having a moulding surface defined by at least two demountable mould bodies; attaching the first mould tool to a press at a first workstation; subsequently, at a second workstation spaced from the first workstation, loading at least part of the second mould tool with reinforcement material whilst the first mould tool remains attached to the press at the first workstation; moving the second mould tool to the press at the first workstation in such a position as to confront the first mould tool; causing the press to effect relative movement of the first and second tools to bring the first and second tools into mating arrangement so as to define a mould cavity therebetween; and setting in shape the reinforcement material located in the mould cavity.

In a double compression molding machine, a supporting member supports an internal part to be sealed in an inner portion of a product to be molded. A mold includes a cavity in which the product is to be molded, a cylinder hole which communicates with the cavity and into which a plunger is inserted, an insertion hole which communicates with the cavity and into which a supporting member is inserted and a fixing member which fixes the internal part in the cavity. A plunger driving apparatus presses a resin material inserted in the cylinder hole in the cavity such that the product is molded by advancing the plunger from a retracted position toward the cavity. A supporting member driving apparatus presses the supporting member until the supporting member abuts on the internal part fixed in the cavity, and extracts the supporting member from the cavity.

There is provided an apparatus for molding a thermoplastic material into a homogenous sample body having a predetermined shape, the apparatus comprising: (a) a main body (110) comprising a first opening (112), a second opening and a hollow bore (116) connecting the first opening (112) with the second opening, the hollow bore (116) being adapted to receive a separation foil shaped to cover at least a part of the hollow bore surface; (b) a piston (120) adapted to fit moveably into the hollow bore (116) containing the separation foil; (c) a base plate (130) comprising a protrusion, wherein the base plate (130) is adapted to be inserted into the first opening (112) in such a manner that the protrusion extends into a part of the hollow bore (116) containing the separation foil, and wherein the base plate (130) is adapted to transfer heat from a heating unit to a thermoplastic material (150) resting on the protrusion (132); (d) a vacuum connector (142) adapted to be connected to a vacuum source; (e) a lid (140) adapted to fit moveably into the second opening and adapted to apply a force to the piston (120) when the vacuum connector (142) is connected to the vacuum source such that the piston (120) applies a compressing force to the thermoplastic material (150) resting on the protrusion. There are further provided a method and a system for molding a thermoplastic material into a homogenous sample body having a predetermined shape.

An apparatus for molding a part includes a plunger cavity, a plunger, and a mold cavity, wherein the plunger is oriented out-of-plane with respect to a major surface of the mold cavity, and first and second vents couples to respective first and second portions of the mold cavity. In a method, resin and fiber are forced into the mold cavity from a plunger cavity, and at least some of the fibers and resin are preferentially flowed to certain region in the mold cavity via the use of vents.

An apparatus for molding a part includes a plunger cavity, a plunger, and a mold cavity, wherein the plunger is oriented out-of-plane with respect to a major surface of the mold cavity, and first and second vents couples to respective first and second portions of the mold cavity. In a method, resin and fiber are forced into the mold cavity from a plunger cavity, and at least some of the fibers and resin are preferentially flowed to certain region in the mold cavity via the use of vents.

Systems and methods are provided for securing laminates to mandrels. One embodiment is a method for facilitating layup of preforms, the method including selecting a mandrel that includes at least one receptacle, disposing a first vacuum bag atop the mandrel that covers the receptacle, selecting a Ply Location Template (PLT) that includes a securement element, aligning a portion of the securement element with the receptacle, pressing the portion of the securement element downward into the first vacuum bag and driving the portion of the securement element into the receptacle, and abutting a preform against the PLT.