A composite shaping apparatus includes at least one first roller that loads a prepreg with pressure, at least one second roller that loads the prepreg with pressure, and at least one motor that rotates at least one of the first roller or the second roller. The at least one first roller and the at least one second roller are rotated while at least one of rotation speed, roller diameter, or presence/absence of rotating power is made different between at least one of the first roller and at least one of the second roller.

A process for producing an eyelet for a biomedical electrode (e.g. an electrocardiogram (ECG) electrode) involves: hot pressing an electrically conductive thermoplastic or elastomeric resin to produce a film having a web of eyelets, each eyelet having a post protruding from a first face of the film and a flange at a second face of the film; applying a coating of a non-polarizable conductive material (e.g. a silver-containing material) on to a contact face of the flange; and, cutting the film to produce the eyelets separated from the web. Preferably, the process involves extrusion replication. A web of eyelets for biomedical electrodes has a film of an electrically conductive thermoplastic or elastomeric resin possessing a plurality of posts protruding from a first face of the film, and preferably a layer of a non-polarizable conductive material on a second face of the film. The process may be a one-step continuous process that is cheaper and simpler than current commercial processes.

A method of molding resin on a flexible substrate includes forming discrete regions of resin and forcing resin of at least some of the regions into molding cavities to form a respective array of resin projections extending from a resin base of the regions. Forming the discrete regions of resin includes depositing molten resin directly onto either the substrate or a surface in which the cavities are defined. The resin is deposited as the substrate moves in a processing direction, and the resin is deposited by resin sources spaced from each other along the processing direction.

The present application provides a calender, a floor production line and a production method using the calender, wherein the calender comprises a calendering roller rack and a set of calendering rollers arranged on the calendering roller rack. The set of calendering rollers comprises a plurality of calendering rollers arranged in a line and not vertically. The present application changes the arrangement of the calendering rollers. The calendering rollers are arranged in a line, not vertically. This arrangement reduces the overall height of the calender, decreases the requirements of the calender on the height of the factory building and facilitates long-distance transportation by containers. Using the calender to assemble the floor production line, the height space of the factory building occupied by the production line can be saved.

In an electrode sheet manufacturing device, in a state where an electric potential difference is generated between a gravure roll and a current collecting foil conveyed by a backup roll, a powder mixture made as powder of an electrode active material and powder of a binder are mixed without a solvent is continuously fed into a depressed portion on an outer peripheral surface of the gravure roll, and an electric potential difference is generated between the powder mixture fed into the depressed portion of the gravure roll, and the current collecting foil. Due to electrostatic force acting between the powder mixture and the current collecting foil, the powder mixture is moved from the gravure roll to a surface of the current collecting foil. Circumferential speed of the gravure roll is higher than circumferential speed of the backup roll.

A process for producing an eyelet for a biomedical electrode (e.g. an electrocardiogram (ECG) electrode) involves: hot pressing an electrically conductive thermoplastic or elastomeric resin to produce a film having a web of eyelets, each eyelet having a post protruding from a first face of the film and a flange at a second face of the film; applying a coating of a non-polarizable conductive material (e.g. a silver-containing material) on to a contact face of the flange; and, cutting the film to produce the eyelets separated from the web. Preferably, the process involves extrusion replication. A web of eyelets for biomedical electrodes has a film of an electrically conductive thermoplastic or elastomeric resin possessing a plurality of posts protruding from a first face of the film, and preferably a layer of a non-polarizable conductive material on a second face of the film. The process may be a one-step continuous process that is cheaper and simpler than current commercial processes.

A molding apparatus defining a processing direction includes multiple molding modules spaced apart in a lateral direction perpendicular to the processing direction and a common reaction surface. Each molding module includes a frame and a mold roll that defines molding cavities. Each mold roll defines a respective pressure zone in cooperation with the reaction surface and each mold roll is movable with respect to the reaction surface by controlled operation of the frame. Molten resin is introduced into the pressure zones and forced into the molding cavities to form arrays of fastener elements extending from base layers of resin formed on the surfaces of the mold rolls. The fastener elements are withdrawn from the cavities while stripping the base layers from the peripheral surfaces.

A molding apparatus defining a processing direction includes multiple molding modules spaced apart in a lateral direction perpendicular to the processing direction and a common reaction surface. Each molding module includes a frame and a mold roll that defines molding cavities. Each mold roll defines a respective pressure zone in cooperation with the reaction surface and each mold roll is movable with respect to the reaction surface by controlled operation of the frame. Molten resin is introduced into the pressure zones and forced into the molding cavities to form arrays of fastener elements extending from base layers of resin formed on the surfaces of the mold rolls. The fastener elements are withdrawn from the cavities while stripping the base layers from the peripheral surfaces.

A roller assembly for forming adjacent curved surfaces in a composite gap filler member includes a first roller supported by a first support member wherein the first roller rotates relative to the first support member about a first axis of rotation. A second roller is supported by a second support member wherein the second roller rotates relative to the second support member about a second axis of rotation. First support member is rotatable about a third axis of rotation and the third axis of rotation extends in a direction transverse to the first axis of rotation. Second support member is rotatable about a fourth axis of rotation. The fourth axis of rotation extends in a direction transverse to the second axis of rotation.

Roller assembly for forming adjacent curved surfaces in a composite gap filler member includes a first roller supported by a first support member, a second roller supported by a second support member and a support including a surface. First roller and the second roller are in contact with one another and in contact with the surface. With rotation of the first roller about a third axis and with at least one of the first roller or second roller moved relative to the other such that the first roller maintains contact with the second roller and the first roller and the second roller maintain contact with the surface, such that the first roller, second roller and the surface form an aperture having a first curved side having a first radius adjacent to a second curved side having a second radius wherein the first radius and second radius are unequal.