Disclosed are apparatuses and methods for forming films having uniform thicknesses across the entire width of the film. The films are also disclosed. The apparatus for forming the film includes a first nip roller and a second nip roller, each of the first nip roller and the second nip roller being configured to compress the powder as it passes between the first nip roller and the second nip roller and thereby form the film, whereby in the absence of a force counteracting the pressure of the passage of the powder between the first nip roller and the second nip roller the first nip roller is deflected to a greater degree than the second nip roller. Furthermore, the first nip roller and the second nip roller are each associated with one or more eccentric bearings that rotate to apply force vectors to the first nip roller and the second nip roller.

A multi-stage roll type sheet molding apparatus includes four or more molding rolls including a touch molding roll, a main molding roll and finish molding rolls disposed in the horizontal direction in parallel to each other, in which a molten sheet is supplied downward from above to a first nip part interposed between the touch molding roll and main molding roll, the sheet is compressed by the molding rolls, and the compressed sheet is windingly fed sequentially from the main molding roll to the finish molding rolls, thereby molding a sheet having a specific thickness. The apparatus further includes a rear-stage side rail for guiding the finish molding rolls in a horizontally movable manner and second to fourth hydraulic cylinders for horizontally moving the finish molding rolls to in such a manner that they can pressurize the sheet.

A method and a device is disclosed for jet-packing moulding a polymer pipeline. During a spiral winding stack moulding process, a pipeline is continuously moulded by embedding the melt in a moulded pipe blank under the conjunction of the jetting welding effect produced by the melt and the shaping effect of partial calendering. The device includes an extruder, a melt jetting mechanism, a partial calendering mechanism and a pipe diameter shaping and adjusting mechanism. The melt jetting mechanism is arranged at the extrusion end of the extruder and embedded in a moulded pipe blank. The partial calendering mechanism and the pipe diameter shaping and adjusting mechanism are distributed on the wall of the pipe blank in the circumferential direction. The partial calendering mechanism is arranged at the corresponding position of the melt jetting mechanism.

A profiling calender includes an intermediate roll, a lower roll, and a pair of intermediate lugs. The intermediate and lower rolls are separated by a distance defining a height of a second profiling nip. The intermediate lugs are situated at ends of the intermediate and lower rolls and include two quarter-circle bearing surfaces that meet at the second profiling nip. Each end of the intermediate roll or each end of the lower roll is equipped with a collar fastened to the roll and positioned between the roll and a quarter-circle bearing surface of a corresponding intermediate lug. The collar enables a radius of the roll to be increased by a height equal to the separation distance in order to improve an appearance of edges of a profiled element produced by the calender.

A process for producing an eyelet for a biomedical electrode (e.g. an electrocardiogram (ECG) electrode) involves: hot pressing an electrically conductive thermoplastic or elastomeric resin to produce a film having a web of eyelets, each eyelet having a post protruding from a first face of the film and a flange at a second face of the film; applying a coating of a non-polarizable conductive material (e.g. a silver-containing material) on to a contact face of the flange; and, cutting the film to produce the eyelets separated from the web. Preferably, the process involves extrusion replication. A web of eyelets for biomedical electrodes has a film of an electrically conductive thermoplastic or elastomeric resin possessing a plurality of posts protruding from a first face of the film, and preferably a layer of a non-polarizable conductive material on a second face of the film. The process may be a one-step continuous process that is cheaper and simpler than current commercial processes.

A thin film member forming device includes a reference roll fixedly disposed while being rotatably supported by a first bearing member, a movable roll disposed movably with respect to the reference roll while being rotatably supported by a second bearing member, a roll gap adjusting mechanism which adjusts a gap between the reference roll and the movable roll and a roll opening mechanism which expands the gap. The roll gap adjusting mechanism adds a load in a direction to narrow the gap to the second bearing member, and the roll opening mechanism adds a load in a direction to expand the gap to the second bearing member.

Calendering installation for the production of a reinforcing ply (600) for a tire, which has a frame (100), two extruders (200, 300) for feeding elastomer material, a reinforcing-thread feeding device (400), a calender (500) having a first pair of counter-rotating rollers, with a first working roller (52) and a first shaping roller (51), and a second pair of counter-rotating rollers, with a second working roller (53) and a second shaping roller (54), wherein a calendering nip (59) is formed between the working rolls (52, 53) in order to receive a first calendered rubber ply (57) delivered by the first pair of rollers (51, 52), a second calendered rubber ply (58) delivered by the second pair of rollers (53, 54), and the reinforcing threads (45) in order to supply the calendered reinforcing ply (600), which is conveyed to the outlet of the installation via guide rollers (62, 63).

According to the invention, the two extruders (200, 300) are superposed and arranged on either side of a horizontal plane P extending at the level of the guide rollers (62, 63).

According to the invention, there is provided a method of compressing an uncured man-made vitreous fibre web, the web having two opposed major faces. The method comprising the steps: passing the web along a path; and subjecting the web to thickness compression by applying compression to the two major opposed faces of the web. Compression of each of said major faces of the web is applied by passing the path between converging continuous or discontinuous compression surfaces. Further, the respective major face of the web that is being compressed is in contact with one of the converging compression surfaces, and said converging compression surface is inclined towards the path. Additionally, each inclined converging compression surface applies an amount of compression to the major face of the web with which the respective inclined converging surface is in contact, wherein the amount of compression applied to at least one of the two opposing major faces of the web is adjustable.

A method and device for operating a rolling device for manufacturing an electrode sheet. The rolling device including a rolling mill for forming a material film for the electrode sheet, which includes a roller pair and includes an application roller which is separate from the roller pair or is a part of the roller pair. The application roller being supplied with a substrate for the electrode sheet, the rolling mill having a film forming gap, which is formed by the roller pair, which outputs a quantity of material and which produces the material film therefrom. The material film being applied to the application roller and being transferred from the application roller to the substrate. The material film having a grammage and a film thickness, the grammage and/or the film thickness being regulated to a setpoint value, and the rolling device being controlled depending on the grammage and/or the film thickness.

A multi-stage roll type sheet molding apparatus includes four or more molding rolls including a touch molding roll, a main molding roll and finish molding rolls disposed in the horizontal direction in parallel to each other, in which a molten sheet is supplied downward from above to a first nip part interposed between the touch molding roll and main molding roll, the sheet is compressed by the molding rolls, and the compressed sheet is windingly fed sequentially from the main molding roll to the finish molding rolls, thereby molding a sheet having a specific thickness. The apparatus further includes a rear-stage side rail for guiding the finish molding rolls in a horizontally movable manner and second to fourth hydraulic cylinders for horizontally moving the finish molding rolls to in such a manner that they can pressurize the sheet.