B29C2043/483

Method of producing separator plates by compaction and a production facility

A method for producing a separator plate, where thermoplastic polymer material and a powder of electro-conductive filler, ECF is kneaded at a kneading temperature above a glass transition temperature for the thermoplastic polymer material but below a melting temperature for the thermoplastic polymer material in order to provide a malleable but not molten compound and for causing fibrillization in the thermoplastic polymer material prior to hot-compacting the sheet in a press-form to form a separator plate. A production facility for practicing the method is also disclosed.

FLOOR PANEL FOR FORMING A FLOOR COVERING
20230383547 · 2023-11-30 ·

Floor panel for forming a floor covering, where the floor panel includes a carrier on the basis of a thermoplastic material and a top layer provided on the carrier. The thermoplastic material is free from plasticizers or includes a plasticizer in an amount up to maximum 20 phr, where the thermoplastic material is foamed or expanded, and where the carrier is provided with a reinforcement layer.

METHOD AND ASSEMBLY FOR MANUFACTURING A BOARD ELEMENT COMPRISING A RECYCLED MATERIAL
20220314503 · 2022-10-06 · ·

A method for manufacturing a board element, such as a floor element, including an at least partially recycled board layer. The method includes providing a pre-processed material from at least one weight-reduced preformed board element, preferably being obtained by removal of material from a rear side thereof, wherein the pre-processed material includes a thermoplastic material, and providing a virgin material including a thermoplastic material. The method further includes applying heat and pressure to the pre-processed material and the virgin material in a double-belt press to form the board layer, and forming a board element comprising the board layer. Also, a corresponding assembly for manufacturing of a board element.

PANEL FOR FORMING A FLOOR COVERING, METHOD FOR MANUFACTURING SUCH PANELS AND GRANULATE APPLIED HEREWITH
20220162862 · 2022-05-26 ·

A panel for forming a floor covering has a substrate including at least a layer of thermoplastic material, where the panel, above the layer, has at least also a printed decor and a translucent or transparent wear layer. The layer also includes at least individual fibers having a length greater than 1 millimeter, where the individual fibers are loose and freely distributed with the layer of thermoplastic material.

Panel for forming a floor covering, method for manufacturing such panels and granulate applied herewith

A panel for forming a floor covering, where this panel includes a substrate including at least a layer of thermoplastic material, where the panel, above the layer, comprises at least also a printed décor and a translucent or transparent wear layer. The layer also includes at least individual fibers having a length greater than 1 millimeter, where the individual fibers are loose and freely distributed within the layer of thermoplastic material.

BELT CALENDER AND METHOD FOR MANUFACTURING PREIMPREGNATED COMPOSITES

A belt calender for manufacturing preimpregnated composites includes a first roller, which is rotatable around its longitudinal axis, a first belt running at least partly around the first roller; and a second belt running in between the first roller and the first belt. The first belt and the second belt guide a feed of material between them. The belt calender includes auxiliary rollers which are rotatable around their longitudinal axes, and are arranged substantially parallel to the first roller around at least a part of a circumference thereof. The first and second belt run in between two adjacent ones of the plurality of auxiliary rollers, thereby defining a meandering path for the feed of material. A method for manufacturing preimpregnated composites by using such a belt calender.

Method for controlling the thickness of a continuous elongated element made of elastomeric material in a process for building tyres

A method for controlling the thickness of a continuous elongated element made of elastomeric material, applied according to coils wound on a forming support, includes: advancing a head end of the continuous elongated element toward the forming support; subjecting, during the advancement, the continuous elongated element to a first stretching with a first stretch coefficient before applying on the forming support; and subjecting, during the advancement, the continuous elongated element to a second stretching with a second stretch coefficient during the application on the forming support. During the first stretching, a span of the continuous elongated element adjacent to the head end is stretched with a supplementary stretch coefficient greater than the first stretch coefficient, in a manner so as to confer, also to the span adjacent to the head end, a stretch and a section similar or substantially equivalent to those of the rest of the continuous elongated element.

Panel for forming a floor covering
11840850 · 2023-12-12 · ·

A panel including at least a substrate of thermoplastic material and a top layer with a printed decor and a translucent or transparent wear layer. The substrate has a thickness larger than one half of the thickness of the entire panel, and the substrate at least includes two layers, where the two layers each include thermoplastic material. A first one of the two layers further includes at least 60 percent by weight of filler materials and a second one of the two layers includes less fillers or is not filled, and is situated above the first one of the two layers.

FLOOR PANEL FOR FORMING A FLOOR COVERING
20210198902 · 2021-07-01 · ·

Floor panel for forming a floor covering, where the floor panel includes a carrier on the basis of a thermoplastic material and a top layer provided on the carrier. The thermoplastic material is free from plasticizers or includes a plasticizer in an amount up to maximum 20 phr, where the thermoplastic material is foamed or expanded, and where the carrier is provided with a reinforcement layer.

Fiber-reinforced plastic and production method therefor

A production method for fiber-reinforced plastic, includes: a step in which a material (A) including a prepreg base material is obtained, said prepreg base material having cuts therein and having a thermoplastic resin impregnated in reinforcing fibers arranged in parallel in one direction; a step in which a pressurizing device is used that applies a substantially uniform pressure in a direction (X) orthogonal to the travel direction of the material (A) and the material (A) is caused to travel in the one direction and is pressurized while being heated to a prescribed temperature (T), an angle (θ) of −20° to 20° being formed between the orthogonal direction (X) and a fiber axial direction (Y) for the reinforcing fibers of the prepreg base material; and a step in which the material (A) pressurized by the pressurizing device is cooled and the fiber-reinforced plastic is obtained.