B29C2043/563

Frame integrated vacuum hot press apparatus
10144151 · 2018-12-04 · ·

A frame integrated vacuum hot press comprises a frame chamber including a vacuum space having an opened side; a door installed to the frame chamber to open or close the opened side of the vacuum space; a heating chamber including a heating space and a heater heating an object to be formed which is loaded in the heating space; and a cylinder which is connected to the frame chamber to apply pressure to the object to be formed which is loaded in the heating space of the heating chamber.

Press moulding method

A method of press molding a molding material to form a vehicle body panel of fiber-reinforced resin matrix composite material, the vehicle body panel having a front A-surface and a rear B-surface, the method comprising the steps of: i. providing a heated mold tool having a lower mold part and an upper mold part, the upper mold part having a first molding surface for molding a front A-surface of the vehicle body panel and the lower mold part having a second molding surface for molding a rear B-surface of the vehicle body panel; ii. providing a multilaminar panel of molding material comprising at least one layer of fibers and at least one layer of resin, the multilaminar panel having first and second opposite major surfaces, a surface resin layer of the multilaminar panel being at or adjacent to the first major surface; iii. locating the molding material in the mold tool; iv. closing the mold tool to define a substantially closed mold cavity containing the molding material; v. applying pressure to the molding material in the mold cavity to configure the molding material in a fully molded shape; and vi. substantially fully curing the resin to form a vehicle body panel from the molding material, the vehicle body panel having a front A-surface formed from the first major surface and a rear B-surface formed from the second major surface.

Press moulding method

A method of press molding a molding material to form a molded part of fiber-reinforced resin matrix composite material, the method comprising the steps of: i. locating a molding material in a mold tool, the molding material containing fibers, resin and a syntactic layer comprising a polymer matrix and a plurality of hollow bodies distributed within the polymer matrix; ii. permitting the molding material to drape at least partly under the action of gravity within the mold so as to configure at least part of the draped molding material in a partly molded shape; iii. fully closing the mold tool to define a closed mold cavity containing the molding material; iv. applying pressure to the mold cavity to cause resin to flow and impregnate the fibers and to configure the molding material in a fully molded shape; and v. substantially fully curing the resin to form a molded part from the molding material.

System and methods of mold/substrate separation for imprint lithography
10108086 · 2018-10-23 · ·

A nanoimprint system and methods for separating imprinted substrates with nano-scale patterns from mold for manufacturing. Generally, the system includes means to create, monitor, and control relative movement between the mold and substrate for separation. It is capable of controlling where and when the separation happens and finishes. The relative movement may be generated by motion stages, springs, stage driven flexures, inflatable O-rings, gas flow, and other mechanical means. It may be monitored by separation force, overhead camera, and vacuum/pressures in different area of the system. The relative movement may be any combination of stages movements and movement sequences. The separation speed, direction, and force can be well controlled in the system to achieve fast and reliable separation between mold and substrate, and at the same time maintain the pattern shape and details on the consolidated imprint resist.

Engineered Stone and Manufacturing Method Thereof

An engineered stone includes a light transmitting mother material (I) and a phosphorescent chip (II). The light transmitting mother material (I) includes about 7 wt % to about 12 wt % of an unsaturated polyester resin (A) and about 88 wt % to about 93 wt % of a silica-containing compound (B) based on a total amount of the unsaturated polyester resin (A) and the silica-containing compound (B) of the light transmitting mother material (I), and further includes about 0.01 part by weight to about 1 part by weight of an organic/inorganic pigment (C) based on about 100 parts by weight of the unsaturated polyester resin (A). The phosphorescent chip (II) includes about 8 wt % to about 15 wt % of an unsaturated polyester resin (A), about 85 wt % to about 92 wt % of a silica-containing compound (B) based on a total amount of the unsaturated polyester resin (A) and the silica-containing compound (B) of the phosphorescent chip (II), and further includes about 2 parts by weight to about 10 parts by weight of a phosphorescent pigment (D) based on about 100 parts by weight of the unsaturated polyester resin (A). The silica-containing compound (B) includes about 20 wt % to about 30 wt % of a silica powder (b1) based on a total amount of the phosphorescent chip (II).

Press moulding method

A method of press molding a molding material to form a molded part of fiber-reinforced resin matrix composite material, the method comprising the steps of: i. providing a mold tool having a lower mold part and an upper mold part, the upper mold part having a first molding surface for molding a first molded surface of the molded part and the lower mold part having a second molding surface for molding a second molded surface of the molded part;
ii. providing a multilaminar panel of molding material comprising at least one layer of fibers and at least one layer of resin, the multilaminar panel having first and second opposite major surfaces;
iii. locating the molding material in the mold tool;
iv. progressively closing the mold tool to define a substantially closed mold cavity containing the molding material, the closing step including: a. a preliminary closing phase to achieve mutual engagement between the lower and upper mold parts, b. a secondary closing phase after engagement between the lower and upper mold parts with the mold tool partially closed to define a closed intermediate cavity containing the molding material, the closed intermediate cavity being larger than the molded part and the first molding surface of the upper mold part being spaced from the first major surface by a spacing distance, in the secondary phase air being at least partially evacuated from the closed intermediate cavity while the first molding surface of the upper mold part is spaced from the first major surface to provide a vacuum pressure, and c. a tertiary closing phase after the vacuum pressure has been provided in the closed intermediate cavity, the tertiary phase having: I. a first stage prior to both the first molding surface contacting the first major surface and the second molding surface contacting the second major surface, and II. a second compression stage after both the first molding surface has contacted the first major surface and the second molding surface has contacted the second major surface, the closure speed of relative movement between the lower and upper mold parts being higher in the first stage than in the second compression stage;
v. applying pressure to the molding material in the mold cavity to configure the molding material in a fully molded shape; and
vi. substantially fully curing the resin to form a molded part from the molding material.

Press moulding method

A method of press moulding a moulding material to form a moulded part of fiber-reinforced resin matrix composite material, the method comprising the steps of: i. providing a mould tool having a lower mould part and an upper mould part, the upper mould part having a first moulding surface for moulding a first moulded surface of the moulded part and the lower mould part having a second moulding surface for moulding a second moulded surface of the moulded part; ii. providing a multilaminar panel of moulding material comprising at least one layer of fibers and at least one layer of resin, the multilaminar panel having first and second opposite major surfaces, a surface resin layer of the multilaminar panel being at or adjacent to the first major surface and a dry fiber layer of the multilaminar panel forming the second major surface; iii. locating the moulding material in the mould tool by disposing the second major surface on the second moulding surface of the lower mould part, the lower mould part being at an elevated temperature as compared to the temperature of the moulding material; iv. closing the mould tool to define a substantially closed mould cavity containing the moulding material; v. applying pressure to the moulding material in the mould cavity to configure the moulding material in a fully moulded shape, and after the applying pressure step v the resin in the multilaminar panel fully impregnates the dry fibers; and vi. substantially fully curing the resin to form a moulded part from the moulding material.

Press moulding method

A method of press molding a molding material to form a molded part of fiber-reinforced resin matrix composite material, the method comprising the steps of: i. providing a mold tool having a lower mold part and an upper mold part, the upper mold part having a first molding surface for molding a first molded surface of the molded part and the lower mold part having a second molding surface for molding a second molded surface of the molded part;
ii. providing a multilaminar panel of molding material comprising at least one layer of dry fibers and at least one layer of resin, the multilaminar panel having first and second opposite major surfaces;
iii. locating the molding material in the mold tool;
iv. progressively closing the mold tool to define a substantially closed mold cavity containing the molding material, the closing step having: I. a first stage prior to both the first molding surface contacting the first major surface and the second molding surface contacting the second major surface and II. a second compression stage after both the first molding surface has contacted the first major surface and the second molding surface has contacted the second major surface, the second compression stage causing resin impregnation of the dry fibers,
the closure speed of relative movement between the lower and upper mold parts being higher in the first stage than in the second compression stage;
v. applying pressure to the molding material in the mold cavity to configure the molding material in a fully molded shape; and
vi. substantially fully curing the resin to form a molded part from the molding material.

Press moulding method

A method of press molding a molding material to form a molded part of fiber-reinforced resin matrix composite material, the method comprising the steps of: i. providing a mold tool having a lower mold part and an upper mold part, the upper mold part having a first molding surface for molding a first molded surface of the molded part and the lower mold part having a second molding surface for molding a second molded surface of the molded part; ii. providing a multilaminar panel of molding material comprising at least one layer of fibers and at least one layer of resin, the multilaminar panel having first and second opposite major surfaces, a surface resin layer of the multilaminar panel being at or adjacent to the first major surface; iii. locating the molding material in the mold tool; iv. closing the mold tool to define a substantially closed mold cavity containing the molding material, the closing step including the sub-steps of: a. partially closing the mold tool to define a closed intermediate cavity containing the molding material, the closed intermediate cavity being larger than the molded part and the first molding surface of the upper mold part being spaced from the first major surface, the upper mold part being at an elevated temperature as compared to the temperature of the molding material; and b. at least partially evacuating air from the closed intermediate cavity while the first molding surface of the upper mold part is spaced from the first major surface; v. applying pressure to the molding material in the mold cavity to configure the molding material in a fully molded shape; and vi. substantially fully curing the resin to form a molded part from the molding material.

HIGH-TEMPERATURE HOT-PRESSING MOLDING MACHINE

A high-temperature hot-pressing molding machine includes a mold unit, a heating, unit disposed to heat the mold unit, a heat insulating unit including a surrounding insulating member to enclose the mold unit and two insulating layers disposed on two opposite sides of the mold unit to obstruct heat radiation and conduction from the mold unit, a heat dissipating unit disposed on the insulating layers, a cooling unit disposed on the heat dissipating unit, and a vacuum unit disposed to form a vacuum space. Under a vacuum environment, with the heat insulating unit defining a heat zone containing the mold unit, other component parts adjacent to the heat zone can be prevented from damage in a high temperature operation.