In order to provide a filling apparatus which is capable of advantageously delivering a foamable material having a necessary amount into a closed cross section of a vehicle body, in an embodiment of the present invention, there is provided a filling apparatus for filling a closed cross section of a vehicle body with a foamable material is provided, wherein the foamable material is a foamable two-liquid polyurethane material, wherein the filling apparatus comprises a delivering part for delivering the foamable material into the closed cross section of the vehicle body, and wherein the filling apparatus further comprises an input part into which a delivery command value and correction values to set a real delivery amount are input.

Methods of manufacturing wall structures having high racking strength are described in this specification. The methods include spray applying a foam-forming composition into a cavity of a wall structure, wherein the wall structure is disposed in a climate-controlled spray application station and allowing the foam-forming material to expand within at least a portion of the cavity to form a foam layer deposited in the cavity. In the methods, the foam layer is formed in-situ during the manufacturing method, and the density of the foam layer is selected and the relative humidity and dew point of the air in the climate-controlled spray application station throughout the spray applying is selected so that the wall structure has a racking strength of at least 500 pounds per linear foot.

A structural reinforcement for an article including a carrier that includes: (i) a mass of polymeric material having an outer surface; and (ii) at least one consolidated fibrous insert having an outer surface and including at least one elongated fiber arrangement having a plurality of ordered fibers arranged in a predetermined manner. The fibrous insert is envisioned to adjoin the mass of the polymeric material in a predetermined location for carrying a predetermined load that is subjected upon the predetermined location (thereby effectively providing localized reinforcement to that predetermined location). The fibrous insert and the mass of polymeric material are of compatible materials, structures or both, for allowing the fibrous insert to be at least partially joined to the mass of the polymeric material. Disposed upon at least a portion of the carrier will be a mass of activatable material.

An insulated register box apparatus with a boot rail adapter has a register box, an insulating material affixed within the register box, a rail affixed to a side panel of the register box, and a rail guide having a slot that receives a section of the rail therein. The rail guide is adapted to be affixed to a supporting surface. The rail is affixed to at least one of the side panels of the register box. The rail is slidable relative to the rail guide. The register box has a plurality of side panels and a duct that opens to an interior of the plurality of side panels. The insulating material extends inwardly of the plurality of side panels.

A thermally expandable composition that comprises at least one organic compound having at least one cyclic carbonate group as a blowing agent, at least one catalyst for the blowing agent, at least one reactive binder and at least one hardener and/or accelerator. The invention also relates to molded bodies containing said composition, and a method for sealing and filling hollow spaces in components, in order to strengthen or stiffen components, in particular hollow components, and for adhering movable components through use of molded bodies of this type, as well as to the use of corresponding cyclic organic carbonates as a blowing agent in thermally expandable compositions.

The present invention contemplates a method of forming a member comprising injection molding a first layer into a first tool cavity, overmolding a second layer into a second tool cavity selected from the group consisting of an expandable layer, a sealing layer, an acoustic layer, and adhesive layer, a reinforcement layer, a fastening layer, a second carrier layer, and any combination thereof, overmolding a third layer into the second tool cavity selected from the group consisting of an expandable layer, a sealing layer, an acoustic layer, an adhesive layer, a reinforcement layer, a fastening layer, a second carrier layer, and any combination thereof. The first layer, the second layer, and the third layer may be molded in one injection molding tool and the second and third layer may be segregated from one another prior to any overmolding steps.

A structural reinforcement for an article including a carrier (10) that includes: (i) a mass of polymeric material (12) having an outer surface; and (ii) at least one fibrous composite insert (14) or overlay (960) having an outer surface and including at least one elongated fiber arrangement (e.g., having a plurality of ordered fibers). The fibrous insert (14) or overlay (960) is envisioned to adjoin the mass of the polymeric material in a predetermined location for carrying a predetermined load that is subjected upon the predetermined location (thereby effectively providing localized reinforcement to that predetermined location). The fibrous insert (14) or overlay (960) and the mass of polymeric material (12) are of compatible materials, structures or both, for allowing the fibrous insert or overlay to be at least partially joined to the mass of the polymeric material. Disposed upon at least a portion of the carrier (10) may be a mass of activatable material (126). The fibrous insert (14) or overlay (960) may include a polymeric matrix that includes a thermoplastic epoxy.

An article comprising: a carrier (12), activatable material (14) disposed on the carrier, one or more carrier extensions (16) extending from the carrier; wherein the article is adapted to provide sealing, baffling, or reinforcement within a structure's cavity.

A thermal insulating profile includes: a metal profile including a first profile portion, a second profile portion, and a cavity forming portion in which an injection port along a longitudinal direction of the first profile portion and the second profile portion is formed and in which a cavity communicated with the injection port is formed between the first profile portion and the second profile portion, the cavity forming portion including a portion on a first profile portion side and a portion on a second profile portion side that are disposed with a gap therebetween; and a thermal insulating material formed from a foaming resin material and disposed in the cavity.

The present application relates to a thermally expandable composition containing at least one peroxide cross-linking polymer, at least one peroxide, at least one polysaccharide and at least one endothermic, chemical blowing agent; as well as to shaped bodies containing said composition and to a method for sealing and filling voids in components, for strengthening or reinforcing components, in particular hollow components, and for bonding mobile components using shaped bodies of this type.