The invention relates to a foaming and punching tool for producing foamed products from structural foam, and to a method for producing such foamed products.

Mould for making a support element for the human body, such as a bicycle saddle or a motorcycle saddle, wherein the mould includes a first component or matrix, which it is provided with a cavity open at the top, and at least one second component or false-male, in which the second component or false-male has a through opening, the cavity of the first component or matrix and the through opening of the second component or false-male determine a cavity, which has a conformation in use matching the conformation and/or the bulk and/o to the outer surface of the support element for the human body or the saddle; method for obtaining the support element for the human body and support element for the human body.

The scope of this invention is to disclose the method of foaming a superior impact mitigation material, namely semi-closed cell hybrid polyurea foam, using scalable manufacturing process that is geometry-independent and allows for greater control of the resulting foam properties. while the process discussed herein, can be easily used to make complex geometries (e.g., padding foam for helmets, outsoles for walking and running shoes, body armors or other protection applications.

In a soundproof member 10 including a polyurethane foam 11 and disposed apart from an engine E on a vehicle interior side of a dash panel 50 partitioning a space into an engine room having the engine E as a sound source and a vehicle interior, the polyurethane foam 11 has a surface layer 12 on at least a part of the surface thereof, a one side surface of the polyurethane foam 11 directly facing the vehicle interior side of the dash panel 50 has at least a surface layer 12A in an open cell state or a core, and a surface layer 12B of the other side surface opposite to the one side surface is a surface layer in a closed cell state.

[Problem] The present invention relates to a manufacturing method for obtaining a molded article having an expanded layer in the molded article, wherein an expanding agent and device used to manufacture a resin having expansion properties, and a means for increasing expansion ratio are provided. [Solution] In the present invention, an expanding agent placed in a heating cylinder of a molding machine is configured as a liquid, the volume of the expanding agent is controlled, and the expanding agent is injected into a molten resin in the heating cylinder of the molding machine. The volume of the injected expanding agent can thereby be accurately measured each time. When a low-boiling liquid such as water, an alcohol, or an ether is used as the injected expanding agent, all of the liquid is vaporized by the temperature of the heating cylinder of the molding machine, and no residue thereof is therefore left in the molded article. When sodium bicarbonate water is used as the injected expanding agent, solvent water vaporizes and water vapor also becomes expandable gas, which is less expensive than using sodium bicarbonate as the expanding agent for a master batch using the resin that is to be molded.

Mould for making a support element for the human body, such as a bicycle saddle or a motorcycle saddle, wherein the mould includes a first component or matrix, which is provided with a cavity open at the top, and at least one second component or false-male, in which the second component or false-male has a through opening, the cavity of the first component or matrix and the through opening of the second component or false-male determine a cavity, which has a conformation in use matching the conformation and/or the bulk and/or to the outer surface of the support element for the human body or the saddle; method for obtaining the support element for the human body and support element for the human body.

Disclosed are methods and systems for preparing open-celled polyurethane foams by a discontinuous box foam process in which (a) a polyurethane foam-forming composition is deposited into a container having a gas-permeable base and (b) the polyurethane-foam forming composition is allowed to form an open-celled polyurethane foam in the container. In these methods and systems, the gas-permeable base is heated before, during, and/or after step (a) and heating is continued during at least a portion of step (b).

Cellular solids combine the properties of the solid material that forms the cell walls and edges with the properties of the matter that fills the cells. This results in unique properties that for many applications are superior to the properties of the single-phase, solid materials. Presented herein, accordingly, are an apparatus and a method for the manufacture of cellular solids with predictable microstructure. The apparatus includes an internally hollow housing defining an extrusion channel, a cell-fluid feeding unit for injecting cell-fluid into the extrusion channel, a conveying element, and a mold or a surface. The method includes injecting cell-fluid into a plasticized matrix in the extrusion channel to form a plasticized foam and dispensing the plasticized foam through an exit port of the extrusion channel into a mold or on a surface.

A vehicle seat includes a headrest, a seat back to which the headrest is attached, and a seat cushion connected to the seat back. The headrest includes pillar frames attached to the seat back, a core member that includes a pouring passage penetrating from one end to the other end, a cover that covers the core member and a part of the pillar frames, and a cushion member that is formed in a gap between the outer surface of the core member and the inner surface of the cover and inside the pouring passage. The pouring passage extends in a first direction from the one end of the core member to reach a predetermined position, extends in a second direction from the predetermined position to reach the other end, and includes a bent part at the predetermined position.

A molded foam member manufacturing method including: a first process of placing a foam molded first portion and a rigid member in a second portion forming mold, and pressing and fixing the rigid member against the second portion forming mold; and a second process of pouring a second portion-forming synthetic resin raw material into the second portion forming mold and foam molding a second portion so as to surround at least a portion of the rigid member and to form an integral unit with the first portion.