A convey device, which conveys an insert member into a die, includes a holding device configured to hold the insert member in an attitude in which a major surface of the insert member is in a substantially gravitational direction; a convey mechanism configured to convey the insert member to the die, while the insert member is being held in the attitude by the holding device; and a heating device configured to heat the insert member. The insert member can be heated by the heating device before the insert member is disposed in the die.

A vehicle tailgate structure including a first panel portion including a composite material and a second panel portion overmolded onto the first panel portion, the first and second panel portions forming together a body portion, a transverse beam and side beams connecting the transverse beam to the body portion, wherein the transverse beam includes a hinge attachment portion configured to receive a hinge attachment part, wherein the first panel portion has a bent strip in the transverse beam, and wherein the bent strip is raised with respect to a remaining portion of the first panel portion.

A warm-air blowing circuit and another warm-air blowing circuit are disposed so as to heat a film from both sides of a projection side and a recess side of a die, warm air reaches and heats the film from the time of supplying of the film, warm air continues to enter a space in which a resin is to be ejected even after the die is closed, and thereby the film is likely to extend. Therefore, the film is unlikely to be torn at the time of molding when the film is likely to be shaped after a shape of the die and it is possible to prevent broken pieces of the film or broken pieces of a decoration film from being mixed and being stuck to the surface of the die such that it is possible to improve quality of the external appearance of a molded product.

Various embodiments of the present invention relate to plastic-metal junctions and methods of making the same. In various embodiments, the present invention provides a method of forming a junction between a metal form and a solid plastic. The method can include contacting a metal including a plurality of pores and a flowable resin composition including a polybutylene terephthalate and a polyethylene terephthalate. The method can also include curing the flowable composition to form the solid plastic, to provide the junction between the metal and the solid plastic.

A convey device, which conveys an insert member into a die, includes a holding device configured to hold the insert member in an attitude in which a major surface of the insert member is in a substantially gravitational direction; a convey mechanism configured to convey the insert member to the die, while the insert member is being held in the attitude by the holding device; and a heating device configured to heat the insert member. The insert member can be heated by the heating device before the insert member is disposed in the die.

To provide a method for manufacturing a composite member including an aluminum die cast member and a polymer member firmly bonded by removing a carbide film on the surface of the aluminum die cast member to even the surface layer. The method includes: a melting step of melting a surface layer of a joint surface of the aluminum die cast member by irradiating the joint surface with a laser, the joint surface being joined with the polymer member; and a combining step of integrally molding a polymeric material on the joint surface. The method may have a removal step of removing the carbide film present on the joint surface by irradiating the joint surface with the laser before the melting step, and a modification step of irradiating the joint surface with plasma to impart a hydroxyl group to the joint surface after the melting step.

The manufacturing method of a motor core includes attaching an ID code to a stack of blanked members in which a magnet insertion hole to fill with a resin material is formed, the ID code containing information in accordance with a type of the stack, reading the information from the ID code which is attached to the stack, and setting a mold condition based on the information read from the ID code. The mold condition includes at least one type of condition including: the resin material to be injected to the magnet insertion hole, an injection amount of the resin material, and a discharge position of the resin material. A mold device is controlled to inject the resin material to the magnet insertion hole in accordance with the mold condition.

A method for injection moulding an optical component (20), e.g. a cover for a luminaire, with an incorporated optical function, the component (20) comprising an injection moulded body (18) and at least one optically functional relief structure (4) applied thereto, the relief structure (4) forming or contributing to the optical function of the component (20) to be moulded, wherein the method comprises: (i) providing an insert (2) comprising the said optical structure (4) in the form of an open-face relief structure (4) provided on a face, surface or portion of the insert (2), (ii) mounting the insert (2) inside a mould cavity (11) in which the component (20) is to be moulded, with the open-face relief structure (4) facing and at least partially abutting a surface portion of the mould cavity (11), and (iii) rear-injection moulding a body (18) of the component (20) within the mould cavity (11) so as to incorporate the insert (2) in the component body (18), wherein the said method is carried out with parameters selected and/or controlled such that during the injection moulding step (iii) the temperature at or on the face, surface or portion of the insert (2) provided with the relief structure (4) remains below the lowest of the glass transition temperature, melting temperature and temperature of onset of thermal decomposition of the material of that face, surface or portion of the insert (2).

A manufacturing method for manufacturing a pipe joint including a circular tube-shaped housing and an elastically deformable circular tube-shaped seal member provided at an inner peripheral side of the housing. The pipe joint manufacturing method includes a process of placing the seal member inside a mold in a state in which the seal member is fitted to an outer periphery of a retaining pin, and a process of causing a molten resin to flow into the mold so as to mold the housing in a state in which the seal member is cooled through the retaining pin.

This specification discloses an article of manufacture. The article of manufacture has at least one structural blank and at least one guide. The structural blank has a plurality of oriented fiber plies in a thermoplastic matrix. The guide has a plurality of random dispersed fibers in a thermoplastic matrix. The guide is affixed to the structural blank by injection molding and over molding the guide onto the structural blank. The article of manufacture can take a number of forms for use in industries such as aircraft, automobiles, motorcycles, bicycles, trains or watercraft.