A mechanism for mixing a supercritical fluid and a polymer raw material melt provided by the present invention includes a hot-melting unit, a mixing unit, and a supercritical fluid supplying unit. The mixing unit, independently of the hot-melting unit, receives a polymer melt from the hot-melting unit and a supercritical fluid from the supercritical fluid supplying unit, respectively, and mixes the polymer melt and the supercritical fluid into a homogenous single-phase solution. The hot-melting unit is provided with a pushing member for pushing a polymer raw material. The mixing unit is provided with a mixing rotor for mixing the polymer melt and the supercritical fluid.

Methods of forming an article from a molten plastic composition comprising a polymer and a blowing agent. The methods include injecting the molten plastic composition into a mould, allowing the plastic composition to form a first solid skin adjacent to an in contact with a first cavity-forming surface of the mould and a second solid skin adjacent to and in contact with a second cavity-forming surface of the mould, and then opening the mould before the molten plastic composition between the first and second solid skins in at least one portion of the circumference of a region of the mould cavity defining an annular cross-section of the cavity has solidified.

Blowing agent introduction polymeric foam processing methods and systems are described herein.

An injection molding apparatus including an injection device, a mold, a gas supply device, and a temperature control device is provided. The mold has a mold cavity, wherein the injection device is adapted to inject a material into the mold cavity. The gas supply device is adapted to supply a gas to the mold cavity such that the pressure in the mold cavity is increased. The temperature control device is adapted to control the temperature in the mold cavity. In addition, an injection molding method is also provided.

An injection molding apparatus including a mold, a gas supply device, and an injection device is provided. The mold has a molding cavity. The gas supply device is adapted to supply a gas into the molding cavity to adjust a pressure in the molding cavity from a non-pressurized state to a pressurized state by the gas. The injection device is adapted to inject a material into the molding concavity. The material includes a foaming material, the foaming material is prevented from being gasified in the pressurized state, and the foaming material is gasified in the non-pressurized state. In addition, an injection molding method is also provided.

A foamed part, includes: a long glass fiber filled polymeric material, wherein the long glass fibers have an initial length before molding of the foamed part and a final length after molding of the foamed part; wherein a post-molding length of the long glass fibers in the foamed part is greater than or equal to a post-molding length of long glass fibers in a similarly dimensioned foamed part made without a pressurized plasticizing unit.

[Problem] The present invention relates to a manufacturing method for obtaining a molded article having an expanded layer in the molded article, wherein an expanding agent and device used to manufacture a resin having expansion properties, and a means for increasing expansion ratio are provided. [Solution] In the present invention, an expanding agent placed in a heating cylinder of a molding machine is configured as a liquid, the volume of the expanding agent is controlled, and the expanding agent is injected into a molten resin in the heating cylinder of the molding machine. The volume of the injected expanding agent can thereby be accurately measured each time. When a low-boiling liquid such as water, an alcohol, or an ether is used as the injected expanding agent, all of the liquid is vaporized by the temperature of the heating cylinder of the molding machine, and no residue thereof is therefore left in the molded article. When sodium bicarbonate water is used as the injected expanding agent, solvent water vaporizes and water vapor also becomes expandable gas, which is less expensive than using sodium bicarbonate as the expanding agent for a master batch using the resin that is to be molded.

The method for manufacturing a foamed product uses a manufacturing apparatus having a plasticizing cylinder in which an introduction port for introducing a physical blowing agent into a starvation zone is formed, and an introduction speed adjustment container connected to the introduction port, wherein the manufacturing method comprises: turning a thermoplastic resin into a molten resin; introducing the physical blowing agent at a predetermined pressure into the starvation zone through the introduction speed adjustment container and maintaining the starvation zone at a predetermined pressure; setting the molten resin to a starved state; bringing the molten resin in the starved state and the pressurized fluid into contact with each other; and molding the molten resin into a foamed product. The maximum value of the inner diameter of the introduction speed adjustment container is larger than the inner diameter of the introduction port.

The disclosure concerns component carriers including: (i) a first support structure having a generally rectangular cross-section; and (ii) a second support structure having a generally rectangular cross-section, where the first support structure and the second support structure are formed of fiber-filled polypropylene; and where the component carrier is configured to be part of an electrical vehicle.

Methods of forming an article from a molten plastic composition comprising a polymer and a blowing agent. The methods include injecting the molten plastic composition into a mould, allowing the plastic composition to form a first solid skin adjacent to an in contact with a first cavity-forming surface of the mould and a second solid skin adjacent to and in contact with a second cavity-forming surface of the mould, and then opening the mould before the molten plastic composition between the first and second solid skins in at least one portion of the circumference of a region of the mould cavity defining an annular cross-section of the cavity has solidified.