Disclosed herein, amongst other things, is, a stripper assembly operable to eject a molded article from a mold that includes slides that are movable laterally relative to each, a first split mold insert inter-connected to a first slide and a second split mold insert inter-connected to a second slide. The system being operable such that when the first and second slides are in the closed position, the first and second split mold inserts form at least a portion of the molding cavity; the system being operable such that such during operation of the injection molding system, the first split mold insert is movable relative to the respective first slide and the second split mold insert being movable relative to the second slide.

A dialyzer housing manufacturing system includes a molding device configured to mold a dialyzer housing, and a tool coupled to a robotic arm and configured to retrieve the dialyzer housing from the molding device after the dialyzer housing is molded. The tool includes a frame, a first suction cup connected to a first portion of the frame, and a second suction cup connected to a second portion of the frame, the second suction cup being oriented about 70 degrees to about 110 degrees relative to the first suction cup.

A self-lubricating alignment mold or bar lock assembly which has male and female lock halves with slidably contacting engagement surfaces formed with lubricant-retaining recesses deep enough to hold lubricant that re-lubricates the engagement surfaces during slidable contact therebetween shallow enough to be self-cleaning by shedding debris that ordinarily would cause abrasive wear. The recesses are uniformly spaced and arranged into an array of uniformly spaced rows and columns of recesses that define a lubricant-film retaining region of the engagement surface. Recesses form at least 40% of the total area of the engagement surface and overlap adjacent recesses in adjacent rows and columns providing uniform re-lubrication and lubricant distribution. Each recess has a depth no greater than 25 microns deep enough to hold lubricant but shallow enough to shed debris into an adjacent deeper debris well. Each debris well serves as a gravity feed lubricant reservoir that returns lubricant to recesses.

A method of producing a molded product includes preparing a mold for insert molding, setting an insert member, forming a cavity in a condition in which the insert member is disposed by closing the mold and injecting a molten resin into the cavity. The mold for insert molding includes first and second molds, and the first mold has a guide surface provided at a part corresponding to a trunk portion of the molded product within a wall surface defining a groove portion which constitutes a part of the cavity. The insert member is set at the groove portion of the first mold while the projecting portion being guided by the guide surface.

A system for coinjection molding a multi-layer container includes an injection molding apparatus, a camera, and a controller. The injection molding apparatus is configured to coinject a plurality of polymeric materials into a mold cavity to form a multi-layer container including an inner layer, an outer layer, and a barrier layer located between the inner layer and the outer layer. The camera is configured to capture an image indicating a location of the barrier layer within the multi-layer container. The controller is configured to monitor the location of the barrier layer using the image captured by the camera, compare the location of the barrier layer to a threshold location, and provide a control signal to the injection molding apparatus based on the location of the barrier layer relative to the threshold location.

The invention relates to a cold runner block in a vertically operating injection molding machine for processing elastomer materials with an upper fixed molding platen and a molding platen arranged thereunder which is movable relative to the fixed molding platen, between which a molding tool having a plurality of mold cavities is arranged and wherein the cold runner block is arranged between the fixed molding platen and the molding tool, the cold runner block containing a distribution plate having the cold runners and containing a nozzle plate with nozzles each assigned to one of the plurality of mold cavities, which is characterized in that the distribution plate formed from a plurality of distribution strips (10-40) is arranged on a retaining plate (2), which can be fastened to the fixed, feed-side molding platen in such a way that each distribution strip (10-40) is connected by means of two bolts (3) to the retaining plate (2) in that the head (5) of each bolt (3) facing away from the distribution strip (10-40) forms a retaining element which is T-shaped in section, the retaining element being displaceably guided in the direction transverse to the distribution strip's longitudinal axis in guide rails (50) which are formed in the retaining plate (2) and are designed in section to complement the bolt head (5).

A method of forming a headrest assembly includes providing a first mold that encloses a first cavity in a closed condition. A support is positioned in the first cavity. A first material is blow molded into the first cavity and around a portion of the support to form a core part. The core part and support are removed from the first mold. A second mold encloses a second cavity in a closed condition. The core part and the support are placed into the second mold in an open condition. A fluid is injected into the core part through the support. The second mold is converted to the closed condition. A second material is injection molded into the second cavity and around the core part to form an outer shell around the core part. A fluid is withdrawn from the core part through the support.

A positioning device for aligning and guiding a first half and a second half of a mold together. The positioning device may comprise a housing including identical wall members configured to define a cavity. A first member may be slidably disposed within the cavity defined by the housing. The first member may comprise a base and a plurality of walls extending from said base, wherein the plurality of walls is configured to define a void with an opening opposite the base. The first member may further comprise a post extending from the base opposite the plurality of walls and a ring disposed radially about a portion of the post, wherein the ring is configured to retain the first member within the housing. The positioning device may further comprise a second member comprising a base and a protrusion, wherein the protrusion is configured to matingly engage the void of the member.

A mold includes: a fixed mold including a first mold plate; a movable mold including a second mold plate; and a molding cavity by combining the fixed mold and the movable mold with each other. At least one of the first and the second mold plates includes: a nest in a stepped pillar shape, the nest including a large diameter portion engaged in the insertion hole, and a small diameter portion in which a transfer surface to form an optical function surface of a molded product is formed; and an outer-diameter forming member in a stepped cylindrical shape, the outer-diameter forming member including a cylindrical portion arranged around the small diameter portion of the nest, and engaged in the insertion hole, and a flange portion in which a transfer surface to form an outer diameter portion of the molded product is formed.

A method for manufacturing an injection molded container includes operating an injection molding apparatus to inject one or more polymeric materials into a mold cavity to form a container. The container includes an energy director ring protruding from an inside surface of the container and extending circumferentially along the inside surface. The method includes welding a filter onto the inside surface by applying a welding force to the inside surface. The energy director ring causes the welding force to be concentrated at a location of the energy director ring, thereby forming a circumferential weld that secures the filter to the inside surface the location of the energy director ring.