A mold assembly (1) for injection molding of a plastic pipe fitting (2, 3). The pipe fitting comprises an elbow-shaped or a tee-shaped internal flow channel (4). At least one of the first core member (14) and the second core member (15) of the core package (12, 13) comprises a built-in cooling arrangement (20) for cooling of the core package (12, 13), the cooling arrangement (20) extending longitudinally inside said core member over a substantial length of said core member. The pipe fitting (2, 3) comprises an elbow-shaped or tee-shaped internal flow channel (4) comprising at least two channel parts (5, 6, 7) arranged at a first angle () in relation to each other, the channel parts (5, 6, 7) each having a circular cross-section and a smoothly radiused inner corner face (8) between each two channel parts being at said first angle in relation to each other, the at least one of the channel parts having an inner diameter D, a length L from central corner point to the end of the channel part, the inner corner face having a rounding radius R. The ratio (D/R) of the inner diameter D and the rounding radius R is in the range 2 to 5, and the ratio (L/D) of the length L and inner diameter D is in the range 8 to 3.

A process is provided for making a walled structure using an injection molding apparatus. The apparatus has a molding space formed between a mold cavity and an inner core disposed within the mold cavity. The molding space defines a shape of the structure. The process includes injecting molding material into the molding space, moving or retaining a portion of a movable impression member protruding from the inner core within a portion of the molding space so as to create a recess within an inner wall of the structure, and retracting the impression member into the inner core such that the impression member is cleared from the molding space. Precision control in forming the impression member is provided by a closed-loop configuration using a sensor that measures a molding space parameter (e.g., temperature), optionally in combination with a servo drive for activating the impression member.

A mold stack for a mold comprises a mold core configured for reception in a mold cavity plate with an outer molding surface. The mold core comprises an inner core with a first tapered guide surface and an outer core with a second tapered guide surface. The inner core is received through a passage in the outer core. A spacer slidably supports the outer core on the inner core. The outer core is movable relative to the inner core between a molding position in which the inner and outer cores define a mold cavity with the outer molding surface, and an open position in which the outer core is extended relative to the inner core. In the molding position, the first and second tapered guide surfaces engage one another to align the inner and outer cores.

A Molded Air Intake System and Method for Internal Combustion Engines. The method of the present invention permits the single-shot molding of an air intake system, such as by roto-molding. The resultant air intake system has an internal pipe element and an external element, both of which are formed with superior molding tolerances. The internal pipe element is defined by an inner mold form that is insertible and removable from an external mold form. The final molded part defines an outer wall and an inner wall and an MAFS mounting pad having inner and outer apertures formed therethrough.

In a molding die, movable die elements are respectively received in die element receiving holes formed in a frame plate. An end surface of the frame plate, which faces a cavity at a location that is other than locations of the die element receiving holes, forms a frame portion compression surface. An end surface of each movable die element, which faces the cavity, forms a split compression surface. Die element drive devices respectively drive the split compression surfaces of the movable die elements. A whole compression plate commonly supports an opposite end part of the frame plate and opposite end parts of the movable die elements, which are opposite from the cavity. When the whole compression plate is moved forward, the whole compression plate integrally drives the frame plate and the movable die elements forward. A whole drive device drives the whole compression plate.

A process is provided for making a walled structure using an injection molding apparatus. The apparatus has a molding space formed between a mold cavity and an inner core disposed within the mold cavity. The molding space defines a shape of the structure. The process includes injecting molding material into the molding space, moving or retaining a portion of a movable impression member protruding from the inner core within a portion of the molding space so as to create a recess within an inner wall of the structure, and retracting the impression member into the inner core such that the impression member is cleared from the molding space.

A garment based of a seamless wearable structure is provided herein, wherein the structure is made by molding, spinning, dipping or spraying, and characterized by at least one attribute such as breathability, drape, stretch and recovery, dimensional stability, wash-fastness, tensile strength, tearing strength, abrasion flex and resistance, water absorbency and wrinkle recovery, which is within acceptable values according to the standards used in the garment industry.

A method for manufacturing a resin pipe joint with a joint body includes the following steps. Preparing a mold and a supply device configured to supply molten resin. The mold includes a first mold for an outer shape of the joint body and a second mold for an inner shape of the joint body. Combining the second mold with the first mold to form a cavity, into which the molten resin is injectable, inside the mold. Supplying the molten resin to the cavity in the mold. Solidifying the molten resin in the cavity after stop of the supply of the molten resin from the supply device. The second mold has a gap that connects the cavity to a discharge space outside the cavity and allows gas to flow.

A system for manufacturing a family of intake manifolds includes first and second intake molds. One of the first and second intake molds includes an outlet insert. A first intake manifold includes: a plenum chamber, a plenum chamber air inlet; a first number of intake runner passages; and the first number of outlets. Each of the outlets is fluidly connected to a corresponding one of the first number of intake runner passages. The second intake manifold includes: the plenum chamber; the plenum chamber air inlet; the first number of intake runner passages; and a second number of outlets. Each of the second number of outlets is fluidly connected to a corresponding one of the first number of intake runner passages. At least one of the first number of intake runner passages is not fluidly connected to any one of the second number of outlets of the second intake manifold.

A curved tube structure, including: a tube main body including a bent portion at one portion in an axis line direction; and an enlarged cross-section portion formed along the axis line direction of the tube main body in an inner periphery inside a bending direction of the bent portion for enlarging a cross-section area of the tube main body.