A melt distributor has an orifice for receiving molten plastic. A plurality of melt distributor channels are in fluid communication with the orifice and each of the plurality of melt distributor channels have substantially the same length and cross-sectional volume. A plurality of injection tips terminates each of the melt distributor channels. A channel passes through each of the injection tips, a first end which is in fluid communication with a corresponding one of the melt distributor channels and a second end of which is for connecting to a corresponding injection port of a corresponding mold. Molten plastic flows at substantially equal flow rates and timing through each of the melt distributor channels and through each of the injection tips, entering each of the two injection ports of each mold at substantially the same timing, flow rate, and temperature.

A side gate nozzle assembly for a hot runner apparatus comprises a disc shaped base body, a probe member, a sealing insulator, and a shape memory alloy washer. The probe member with a probe channel extends from the base body. A molten molding material is received through a melt channel of the nozzle body, and allowed to pass through the probe channel to be transferred to a cavity of a cavity member. The shape memory alloy washer is positioned between the base body and the sealing insulator. The shape memory alloy washer distorts linearly to push the sealing insulator and the probe member according to change in temperature due to transfer of the molten molding material from the melt channel to the cavity member via the probe channel. The distorted shape memory alloy washer prevents leakage of the molten molding material from the melt channel, and the probe channel.

A method and apparatus for equalizing gate pressure of a hot runner nozzle are disclosed. The nozzle includes a nozzle housing defining a primary melt channel, a first nozzle tip having a first secondary melt channel in fluid communication with the primary melt channel, a second nozzle tip having a second secondary melt channel in fluid communication 5 with the primary melt channel, and a valve disposed in the primary melt channel for selectively opening and closing a downstream end of the primary melt channel to control a flow of melt to the first and second secondary melt channels. In some embodiments, the valve is configured to selectively open when a pressure of the melt reaches a threshold peak pressure. In some embodiments, the 10 valve includes a valve stem that cooperates with the primary melt channel to block a flow of melt therefrom until the threshold peak pressure is established.

An edge-gated injection molding apparatus is disclosed having an injection manifold assembly for distributing a melt stream of moldable material to a plurality of mold cavities aligned on opposing sides of the injection manifold assembly. The injection manifold assembly includes a plurality of melt outlets with each melt outlet being in fluid communication with a respective mold cavity, and a plurality of biasing components disposed along a centerline of the injection manifold assembly. A nozzle seal is disposed between each injection manifold assembly melt outlet and its corresponding mold cavity, with an upstream end of the nozzle seal being slidably disposed against its respective melt outlet. Each biasing component is disposed between a pair of melt outlets and corresponding nozzle seals for biasing the melt outlets and nozzle seals outward from the centerline of the injection manifold assembly toward their respective mold cavities and applying a preload thereto.

An edge-gated injection molding apparatus is disclosed having an injection manifold assembly for distributing a melt stream of moldable material to a plurality of mold cavities aligned on opposing sides of the injection manifold assembly. The injection manifold assembly includes a plurality of melt outlets with each melt outlet being in fluid communication with a respective mold cavity, and a plurality of biasing components disposed along a centerline of the injection manifold assembly. A nozzle seal is disposed between each injection manifold assembly melt outlet and its corresponding mold cavity, with an upstream end of the nozzle seal being slidably disposed against its respective melt outlet. Each biasing component is disposed between a pair of melt outlets and corresponding nozzle seals for biasing the melt outlets and nozzle seals outward from the centerline of the injection manifold assembly toward their respective mold cavities and applying a preload thereto.

A hot runner injection molding apparatus comprising an injection molding manifold having an inlet melt channel and a plurality of outlet melt channels and a plurality of hot runner nozzles coupled to the outlet melt channels. Each hot runner nozzle includes a nozzle body defining a first nozzle body melt channel having a first axis. A nozzle tip housing is coupled to the nozzle body which includes at least two auxiliary melt channel portions each auxiliary melt channel portion has a second axis which is angled with respect to the first axis. At least two nozzle tips are arranged at the nozzle tip housing and in the area of each nozzle tip a nozzle tip heater is arranged, which is oriented substantially along the first melt channel.

A hot runner injection molding apparatus to manufacture molded parts with a manifold having an inlet melt channel and a plurality of outlet melt channels, a plurality of injection molding cavities and a plurality of side gating nozzles coupled to the outlet melt channels and to the injection molding cavities. Each nozzle has a nozzle flange segment including a first melt channel disposed along a first axis and each side gating nozzle further includes a separate and removable nozzle head segment that is coupled to the flange segment via a sliding connector element that provides for an axial movement of the nozzle head segment or of the nozzle flange segment. Each nozzle head segment retains at least two nozzle tips that extend at least partially outside an outer surface of the nozzle head segment and each nozzle tip is surrounded by a nozzle seal element.

The disclosure relates to a side gate nozzle comprising a body with at least one slot for receiving at least one tip insert. The nozzle further comprises a tip insert comprising at least one tip element being in a mounted position arranged in the at least one slot and an expander clamping in an expanded position the tip insert with respect to a bottom of the slot and at least one thereto opposite bearing surface arranged at an undercut.

A hot runner nozzle for the lateral gating of plastic components has a nozzle body and a pressure lid. Tip elements are arranged between the nozzle body and the pressure lid, which are each inserted into a recess of the nozzle body and are each penetrated by a movable closure needle having a tip, which in at least one operating position protrudes in each case over an outer circumferential edge of the nozzle body. The closure needles each include, on their ends facing away from the tip, a coupling means, which is coupled to a drive means for moving the closure needles. The tip elements are supported on their side facing away from the respective tip of the closure needles on a buttress element inserted between the nozzle body and the pressure lid.

A side gate nozzle (1) includes a supply block (2), a distribution block (3) and a nozzle block (4) interconnected to each other in an axial direction (z). The nozzle block (4) comprises at least one nozzle recess (5), in which a nozzle insert (6) is arranged. The nozzle insert (6) is in the axial direction (z) held by an individual set screw (7) directly or indirectly interconnected to the nozzle block (4).