In an injection process, molten resin is successively injected from a first flow channel and a second flow channel connected with each other in order into a cavity of a metal mold. High-temperature resin existing in the first flow channel is injected in advance into the cavity as a part of a single shot of molten resin to later form a skin layer of a molded article. Other low temperature resin near a flowable limit existing in the second flow channel is subsequently injected into the cavity as another part of the single shot of molten resin to later form a core layer of the molded article. A low temperature resin remaining in the first flow channel when injection is completed is warmed to be a high-temperature resin before the next cycle, thereby allowing successive molding of molded articles.

A fluid cooled mold plate is disclosed. The fluid cooled mold plate has a front side, a rear side, and a perimeter that extends between its front and rear sides. A cooling chamber is formed within the mold plate. The cooling chamber has a front wall, a rear wall, and a perimeter wall that extends between the front and rear walls. An inlet fluid duct extends from a first side of the mold plate perimeter to a first end of the cooling chamber and an outlet fluid duct extends from a second side of the mold plate perimeter to a second end of the cooling chamber. The cooling chamber is occupied by a turbulence generating dispersion mesh that is secured between the front and rear walls the cooling chamber.

An injection molding system (1000) comprising: an actuator (5) having a housing (20) comprised of radial (20r, 20ri, 20ro, 20roa, 20rob, 20roc, 20rod) and axial walls (20a, 20ai, 20aue, 20ade) that form an enclosed chamber (45) containing a heat conductive chamber fluid (CF), a rotor and driver driven by electrical energy and supported within the chamber by the radial and axial walls, wherein one or more of the radial and axial walls comprise a heat conductive material that has an inner surface disposed in heat conductive contact with the heat conductive fluid (CF) contained within the enclosed chamber, an actuator tube or channel (25) disposed within the one or more of the radial and axial walls, a source (260) of heat absorptive fluid (25f) sealably interconnected to the actuator tube or channel (25).

An air freshener has a rigidifying core defining a central axis, and an outer portion or sleeve contacting the core that is formed from one or more fragrance loaded polymers. Together, the core and outer portion are shaped to surround a first axis perpendicular to the central axis. The air freshener is made by injection molding a first shot of at least one polymer material to form the core, and injection molding a second shot of at least one polymer material incorporating one or more fragrance materials over or onto or into at least a portion of the core. The second shot of polymer material may be stretched about the portion of the core during injection molding, and may flow into a first hole formed in the core at or near the core distal end, and fills a second hole formed in the core at or near the core proximal end.

A fluid cooled mold plate is disclosed. The fluid cooled mold plate has a front side, a rear side, and a perimeter that extends between its front and rear sides. A cooling chamber is formed within the mold plate. The cooling chamber has a front wall, a rear wall, and a perimeter wall that extends between the front and rear walls. An inlet fluid duct extends from a first side of the mold plate perimeter to a first end of the cooling chamber and an outlet fluid duct extends from a second side of the mold plate perimeter to a second end of the cooling chamber. The cooling chamber is occupied by a turbulence generating dispersion mesh that is secured between the front and rear walls the cooling chamber.

An insulation system includes a panel that is configured to fit with a hot runner of an injection molding machine. The panel has panel walls that define a closed interior cavity. There is an insulation material disposed in the closed interior region. The panel has a panel geometry that is complementary to the geometry of the hot runner such that the panel fits intimately with the hot runner.

A side-gate injection molding apparatus and a side-gate nozzle assembly are disclosed. The side-gate nozzle assembly delivers moldable material to a cavity insert that is beside the side-gate nozzle assembly. The side-gate nozzle assembly includes a nozzle body having a nozzle flow channel and a widthwise slot extending across a downstream side of the nozzle body. The nozzle flow channel has an outlet that ends at a wall of the slot. A load component is received in the slot and has a load component flow channel in fluid communication between the nozzle body outlet and an outlet at an end of the load component. A side-gate tip assembly is adjacent to the end of the load component and is in fluid communication between the load component flow channel and the cavity insert. In operation, thermal expansion of the load component presses the side-gate tip assembly towards the cavity insert.

An injection mold that has an injector mold plate with a first injector mold plate face and an opposite second injector mold plate face, an ejector mold plate having a first ejector mold plate face and an opposite second ejector mold plate face, with the first injector mold plate face faces the first ejector mold plate face, at least one tempering medium channel connecting a tempering medium inlet of the injection mold to a tempering medium outlet of the injection mold, wherein the at least one tempering medium channel traverses an area of at least one of the second injector mold plate face and/or the second ejector mold plate face and defines a free opening in the respective mold plate face along at least a length of the at least one tempering medium channel.

A method for using an injection mold for manufacturing plastic components, in particular components of power tools, the injection mold containing a sprue plate, a push-in device and an ejector plate. A cavity is between the sprue plate and the ejector plate when the sprue plate and the ejector plate are in an assembled state, and the ejector plate containing a fiber channel, through which a fiber bundle having a thermoplastic matrix is transportable to the cavity, via the push-in device, along at least part of the sprue plate. The method includes assembling the sprue plate and the ejector plate; heating the fiber bundle together with the thermoplastic matrix; positioning the fiber bundle at the cavity via the push-in device; introducing a liquid plastic into the cavity through a channel of the sprue plate; and introducing the fiber bundle into the cavity so that the fiber bundle is positioned in the cavity by the stream of liquid plastic.

An improved hot runner system is provided. The hot runner system includes a hot drop having an inlet for receiving molten material, the inlet diverging into first and second channels that converge at a feeder tube for providing an even distribution of molten material in a mold cavity. The hot runner system further includes a valve pin adapted to reciprocate within the feeder tube for opening and closing the valve gate, the valve pin being moveable in response to activation of first and second linear actuators disposed exterior to the hot drop. The linear actuators are moveable in unison with each other and are joined to the valve pin via a cross-bar that extends through an interior portion of the hot drop between the first and second channels.