A valve gate assembly for an injection molding apparatus having hotrunners includes electric motor and transmission mounted on a cooling block that is itself mounted directly on the hotrunner manifold.

An injection molding apparatus having a hot runner including a plurality of thermocouples and a plurality of heaters, a temperature controller remote from the hot runner, and a communication box attached to the hot runner. The communication box being configured to form a fieldbus, via a wireless communication link, with the temperature controller, and the communication box including a communication card connecting the thermocouples to the fieldbus.

An injection molding apparatus (5) comprising a clamp plate (80), a heated manifold (20), an actuator (10) interconnected to a valve pin (17) drivable along an axis (A), a mold (300) and a cooling device (500) that cools the actuator, the actuator (10) comprising a thermally conductive housing body (12) that is mounted in direct heat or thermally conductive contact with one or more insulators (60, 50) that are in turn mounted in direct heat conductive contact or communication with the manifold (20), the cooling device (500) comprising a heat transmitter comprised of an arm (502) comprised of a thermally conductive material having a distal end surface (502s) for making thermally conductive contact with the clamp plate (80), the proximal surface (502b) of the arm (502) being slidably engageable against a complementary surface (12ls) of the actuator that is spaced laterally (12ld) from the valve pin axis (A) for transmitting heat from the housing body (12) to the proximal surface (502b) and in turn to the distal end surface (502s) of the arm (502).

A hot runner injection molding apparatus, and method of use, is disclosed in which strain gauges are provided in the temperature zones of the hot runner injection molding apparatus and a hot runner controller creates a target strain profile, detects deviations from the target strain profile in any temperature zone based on the strain readings provided by the strain gauges in each temperature zone, and instructs correction of deviations from the target strain profile in any deviating temperature zone by adjusting the heat produced by a heater or heaters in the deviating temperature zone. The target strain profile may be based on a median or average of strain readings provided over time by the strain gauges in each temperature zone. A hollow installation tube for placing the strain gauges in the hot runner injection molding apparatus is also disclosed.

The present disclosure is directed to an injection nozzle with a nozzle head including at least one discharge opening for injecting molding material into a mold cavity of a thereto interconnected injection mold and forming therein a molded body. At least one positively controlled closure element movably supported in the nozzle head for closing a communication opening in the connected injection mold. An actuator cylinder comprises a first piston which is interconnected to the closure element. The first piston is arranged movable between a first position, in which the closure element is fully closed, and a second position in which the closure element is fully open. A second piston is interconnected to the closure element, and is arranged movable between a third position in which the second piston is not interconnected to the closure element and a fourth position in which the closure element is limited in an intermediate position.

A hot runner system having a nozzle received in a well in a mold plate. The nozzle has a melt channel, a nozzle body through which the melt channel extends, and a collar connected to and spaced apart from the nozzle body. A manifold is seated against the nozzle. The manifold has a melt channel in fluid communication between a source of moldable material and the nozzle channel. A bearing member against which a seating surface of the collar is supported is received in the well, and a biasing member is seated between a step in the well and the bearing member. The biasing member has plate loading surface and a nozzle loading surface. The nozzle loading surface and the plate loading surface are concentric with the seating surface of the collar and are circumferentially offset from the seating surface of the collar in opposite directions.

A heating apparatus (5) in an injection molding apparatus (1000) comprising: a heatable sleeve or jacket (10) comprised of a sheet (14) of highly heat conductive metal material, formable into a heating cylinder (14c) having a central channel (16) receiving a selected nozzle (40), a stabilization ring or cylinder (20) adapted to receive a selected longitudinal portion (DL) of the downstream or distal end (14de) of the heating cylinder (14c) and to engage or mate an inner circumferential surface (20is) with an outer surface (14os) of the heating cylinder.

An injection mold includes two mold halves, each of the mold halves including a mold cavity coupled with a plastic material inlet to make a plastic part within the mold cavity, a solid metal material housing the mold cavity, a conformal cooling channel positioned around the solid metal material, a plurality of mesh-containing cavities containing metallic mesh material and positioned around the solid metal material, wherein the metallic mesh material of any of the plurality of mesh-containing cavities is of a constant size.

Provided is an injection molding machine (1) including a plasticizing unit (2), an injection unit (3), a communication path (5a) configured to communicate therebetween and having an opening (5b) on the plasticizing unit side which is located on an axis of the screw (21), and a backflow prevention mechanism part (6) configured to close and open the opening on the plasticizing unit side by advancing and retreating the screw (21) in the axial direction, wherein the backflow prevention mechanism part (6) includes a tapered wedge portion (61) having an inclined surface (61a), a driving portion (63) which moves the wedge portion in the forward and backward directions, and a pressing member which is pressed against the inclined surface (61a) by forward movement of the wedge portion and moves the screw toward the opening on the plasticizing unit side.

A co-injection nozzle is disclosed that includes a combining means configured to reduce shear heating and create a more even shear heating profile in core and skin material flow streams. The combining means is configured to reduce shear heating peaks and valleys in core and skin material flow streams as the streams flow between annular channels of the combining means during a mold filling process.