An injection molding apparatus comprising: an injection molding machine, a heated manifold, a nozzle, the downstream end of the nozzle comprising an inner tubular member having a central flow channel and an outer circumferential surface and an outer tubular member having an inner tubular surface, the outer tubular member forming a seal surrounding the gate, the inner and outer tubular members being adapted to form a sealed circumferential gap, the inner tubular member including one or apertures extending radially through the inner tubular member to route flow radially from the fluid flow channel into the circumferential gap.

Disclosed is a side-gate nozzle having a nozzle body, a nozzle tip and a transfer member. The nozzle body includes a heater, a longitudinally extending nozzle channel, and a bore extending from an exterior side wall of the nozzle body to the nozzle channel. The nozzle tip includes a tip member, a tip channel extending therethrough and a sealing member surrounding the tip member and in which the tip member is received. The transfer member seats against a step in the bore in the nozzle body and includes a bearing surface against which the nozzle tip is slidably seated and a transfer channel extending therethrough in fluid communication between the nozzle channel and the tip channel. In operation thermal expansion of the transfer member along its length applies a sealing force against the nozzle tip.

The invention relates to an injection molding tool having a nozzle plate which comprises a first through-hole in an axial direction, in which first through-hole an injection molding nozzle is arranged extending in the axial direction. The injection molding tool further includes a cavity plate which comprises at least one cavity half into which a second through-hole, which is arranged in the cavity plate and coaxially with respect to the first through-hole, opens. A nozzle bushing, which encloses the injection molding nozzle at least in certain regions in the assembled state, is arranged in the second through-hole. The nozzle bushing is operatively connected to the cavity plate and/or nozzle plate by way of an operative connection means, wherein the nozzle bushing and the operative connection means are operatively connected to one another at least in the axial direction.

The invention relates to an injection molding tool having a nozzle plate which comprises a first through-hole in an axial direction, in which first through-hole an injection molding nozzle is arranged extending in the axial direction. The injection molding tool further includes a cavity plate which comprises at least one cavity half into which a second through-hole, which is arranged in the cavity plate and coaxially with respect to the first through-hole, opens. A nozzle bushing, which encloses the injection molding nozzle at least in certain regions in the assembled state, is arranged in the second through-hole. The nozzle bushing is operatively connected to the cavity plate and/or nozzle plate by way of an operative connection means, wherein the nozzle bushing and the operative connection means are operatively connected to one another at least in the axial direction.

A side gate nozzle assembly for a hot runner apparatus comprises a disc shaped base body, a probe member, a sealing insulator, and a shape memory alloy washer. The probe member with a probe channel extends from the base body. A molten molding material is received through a melt channel of the nozzle body, and allowed to pass through the probe channel to be transferred to a cavity of a cavity member. The shape memory alloy washer is positioned between the base body and the sealing insulator. The shape memory alloy washer distorts linearly to push the sealing insulator and the probe member according to change in temperature due to transfer of the molten molding material from the melt channel to the cavity member via the probe channel. The distorted shape memory alloy washer prevents leakage of the molten molding material from the melt channel, and the probe channel.

An injection molding nozzle system for delivering molten material from a manifold to a nozzle is disclosed. The manifold and nozzle are disposed within pocket of a manifold plate. The nozzle is secured to a melt-transfer bushing disposed within the manifold via a collar. The collar is secured to the bushing such that it is centered about the axis of the outlet of the bushing. A support ring supports the nozzle within the pocket such that the nozzle is centered about the axis of the pocket. In a cold state, the outlet of the bushing and the inlet of the nozzle are misaligned. In operation, thermal expansion of the components bring the outlet of the bushing and the nozzle into alignment. The melt-transfer bushing and the connection of the nozzle to the manifold, via the releasable connection between the collar and the bushing facilitates manufacture and assembly of the system.

A side gate nozzle assembly for a hot runner apparatus comprises a disc shaped base body, a probe member, a sealing insulator, and a shape memory alloy washer. The probe member with a probe channel extends from the base body. A molten molding material is received through a melt channel of the nozzle body, and allowed to pass through the probe channel to be transferred to a cavity of a cavity member. The shape memory alloy washer is positioned between the base body and the sealing insulator. The shape memory alloy washer distorts linearly to push the sealing insulator and the probe member according to change in temperature due to transfer of the molten molding material from the melt channel to the cavity member via the probe channel. The distorted shape memory alloy washer prevents leakage of the molten molding material from the melt channel, and the probe channel.

An edge-gated injection molding apparatus is disclosed having an injection manifold assembly for distributing a melt stream of moldable material to a plurality of mold cavities aligned on opposing sides of the injection manifold assembly. The injection manifold assembly includes a plurality of melt outlets with each melt outlet being in fluid communication with a respective mold cavity, and a plurality of biasing components disposed along a centerline of the injection manifold assembly. A nozzle seal is disposed between each injection manifold assembly melt outlet and its corresponding mold cavity, with an upstream end of the nozzle seal being slidably disposed against its respective melt outlet. Each biasing component is disposed between a pair of melt outlets and corresponding nozzle seals for biasing the melt outlets and nozzle seals outward from the centerline of the injection manifold assembly toward their respective mold cavities and applying a preload thereto.

An edge-gated injection molding apparatus is disclosed having an injection manifold assembly for distributing a melt stream of moldable material to a plurality of mold cavities aligned on opposing sides of the injection manifold assembly. The injection manifold assembly includes a plurality of melt outlets with each melt outlet being in fluid communication with a respective mold cavity, and a plurality of biasing components disposed along a centerline of the injection manifold assembly. A nozzle seal is disposed between each injection manifold assembly melt outlet and its corresponding mold cavity, with an upstream end of the nozzle seal being slidably disposed against its respective melt outlet. Each biasing component is disposed between a pair of melt outlets and corresponding nozzle seals for biasing the melt outlets and nozzle seals outward from the centerline of the injection manifold assembly toward their respective mold cavities and applying a preload thereto.

A hot-runner mold gate structure includes a body having a path, and a room is defined in one end of the path. A guide member is inserted in a bushing, and both of which are located in the room. A locking member is connected to the room and has a reception area in one end of the locking member. The guide member has an axial guide slot and a guide hole. The guide member has a tip which protrudes through an outlet in the distal end of the bushing. Melted PET passes through the guide hole, the guide slot and the gap between the tip and the inside of the outlet to enter into the mold set. The contact area between the locking member and the bushing is minimized to maintain a certain temperature at the outlet of the bushing to avoid the PET from being cooled.