A mold apparatus for producing a molded article by injection molding includes (a) a base plate for mounting to a platen of an injection molding machine; and (b) a core plate movably coupled to the base plate and axially translatable relative to the base plate between a plate advanced position and a plate retracted position. A method of resetting the core plate includes energizing a mechanical actuator in a retraction direction to exert a retraction force against the core plate and axially translate the core plate relative to a base plate from the plate advanced (molded part ejection) position to a plate retracted (mold injection) position; and then, prior to applying clamping tonnage, relieving the retraction force to axially unload the mechanical actuator, wherein the actuator is isolated from axial force exerted across the mold during application of the clamping tonnage.

The present invention relates to articles, systems, and methods for injection molding an article. The method includes directing a first shot of molten polymeric material into a mold cavity to form a first part while simultaneously occluding a portion of the gate orifice area with a mold core. Once the first shot is solidified, then the mold core is withdrawn and a second shot is directed into the space previously occupied by the mold core while a portion of the gate orifice area is occluded by the solidified first shot.

A mold apparatus for producing a molded article by injection molding includes (a) a base plate for mounting to a platen of an injection molding machine; (b) a core plate movably coupled to the base plate and axially translatable relative to the base plate between a plate advanced position and a plate retracted position; (c) a lead screw rotatably supported by, and axially fixed relative to, the base plate; and (d) a lead nut coupled to the lead screw and rotationally fixed relative to the core plate. The lead nut is translatable in response to rotation of the lead screw between a first and a second abutment surface fixed relative to the core plate. The lead nut alternately bears against the first abutment surface for moving the core plate to the plate advanced position and the second abutment surface for moving the core plate to the plate retracted position.

The invention relates to a process for producing a beam guiding grid (4), comprising a molding having a grid of passageways (40) and wall areas surrounding them, from radiation-absorbing metal powder and binder, especially tungsten powder and binder. Advantageous production is achieved in that the molding is produced by injection molding, wherein the homogenized mixture, as a prepared flowable injection compound, is injected using an injection molding machine into a molding tool (7) that produces the molding, into which movable mold cores (72) were introduced prior to filing with the molding composition.

A novel mold and slide apparatus system comprises at least a first mold member and a second mold member that together define an internal cavitation. A slide apparatus is mounted on the first mold member for moving an insert member into and out of an internal cavitation in the first mold member. The slide apparatus comprises a main body having a drive cylinder defining a drive-cylinder axis and a carrier cylinder defining a carrier-cylinder axis. A drive piston is disposed in sealed sliding relation in the drive cylinder for movement along the drive-cylinder axis between a start position and a fluid displacement position. a carrier piston is disposed in sealed sliding relation in the carrier cylinder for movement along the carrier-cylinder axis between a retracted position and an extended position. The insert member is connected to the carrier piston for movement therewith for engaging the internal cavitation when the carrier piston is in the extended position. A fluid communication passage interconnects the drive cylinder and the carrier cylinder in fluid communication one with the other, with the fluid communication passage filled with hydraulic fluid. Movement of the drive piston from its start position to its fluid displacement position causes, via the hydraulic fluid, the carrier piston to move from its retracted position to its extended position. Movement of the carrier piston from its extended position to its retracted position causes, via the hydraulic fluid, the drive piston to move from its fluid displacement position to its start position. An actuator is movable between a non-actuating position and an actuating position. Movement of the actuator from its non-actuating position to its actuating position causes the drive piston to move from its start position to its fluid displacement position, thereby causing the carrier piston to move from its retracted position and its extended position to correspondingly move the insert member into the internal cavitation during a molding operation. A biasing mechanism is operable to return the carrier piston to the retracted position.

A method and apparatus for forming a part having a cavity with a complex contour is presented. The molding apparatus comprises a mold cavity and a molding insert. The mold cavity is formed by a first mold portion and a second mold portion. The molding insert is within the mold cavity, wherein the molding insert has a forming surface, and wherein the molding insert is configured to move in more than one direction relative to the first mold portion.

A net-shaped composite plenum housing body for a differential assembly having a pump is disclosed. The plenum housing body can include a low pressure inlet and a high pressure outlet configured to receive a control valve. The plenum housing body can also define a fluid inlet channel in fluid communication with the low pressure inlet via a first internal port and can be configured to be in fluid communication with an inlet side of the pump when the plenum housing body is assembled onto the differential assembly. The plenum housing body can also define a fluid outlet channel in fluid communication with the high pressure outlet via a second internal port and can be configured to be in fluid communication with an outlet side of the pump when the plenum housing body is assembled onto the differential assembly. The plenum housing body can also be formed as a net-shape fiber reinforced plastic material including chopped fibers, for example, chopped fiberglass fibers, and an epoxy resin.

Provided is a bearing retainer (1) which has excellent oil resistance and impact resistance. The bearing retainer (1) retains a plurality of balls in such a manner that the balls are apart from each other. In a ball screw that is provided with a first member and a second member which moves relatively to the first member, the plurality of balls is arranged on one of the first member or the second member so as to be in contact with both of the first member and the second member, and rolling of the balls enables the relative movement. This bearing retainer (1) is formed from a resin composition that contains an elastomer component and a fluororesin which is mainly composed of vinylidene fluoride.

A needle-equipped syringe reduces an inclination of a needle by reducing an inclination of a core pin when insert molding is performed. The needle-equipped syringe includes a barrel formed using a resin and having a cylindrical body, a nozzle part provided at a distal end of the body, and an opening part provided at a proximal end of the body; and an injection needle held by the nozzle part. The injection needle and the barrel are integrally molded so that an axis of the injection needle is substantially parallel to an axis of the body. The body has a thick part and a thin part located at a proximal end of the body at opposing positions across the axis of the body. At the proximal end of the body, an axis of an inner surface of the body is offset from an axis of an outer surface of the body.

Proposed is an apparatus and method for manufacturing automotive interior materials. The apparatus includes a first mold unit provided with a first molding surface and a gate disposed on the first molding surface, wherein a skin is set on the first molding surface. The apparatus further includes a second mold unit provided with a second molding surface facing the first molding surface, and configured to provide an opening exposing an edge of an edge portion of the set skin along a periphery between the first molding surface and the second molding surface when the second mold unit is combined with the first mold unit, and a sealing block provided with a tip portion disposed along the opening when the first mold unit and the second mold unit are combined.