A mold insert and an injection-molding machine including the mold insert. The mold insert has at least one filament cavity and a stack of at least a first and second insert plates, wherein the first plate has a front face that closely abuts a front face of the second insert plate. A portion of the a filament cavity is provided in at least one of the front faces of the first and second insert plates such that the filament cavity is open at a top surface of the mold insert but does not extend to a bottom surface of the mold insert. A venting cavity is provided in the same front face of the insert plate in which the portion of the at least one filament cavity is provided.

The invention relates to a method for producing a diaphragm for a diaphragm valve. The method includes the steps of conveying a plastics melt through at least one feed channel into a mold cavity which is delimited by a first mold and a second mold; moving the first and second molds toward one another; removing the at least one diaphragm from the mold cavity; and cutting off a sprue from the at least one diaphragm removed from the mold cavity.

A method for manufacturing an optical lens includes pressing a fluid-state optical material by using a solid-state optical material to inject the fluid-state optical material molten from the solid-state optical material into a cavity. The solid-state optical material is molten only at the part adjacent to the cavity to form the fluid-state optical material, which facilitates transport of the optical material and minimizes residual waste. The pressing force applied to the solid-state optical material can be controlled to hence control the moving rate of the solid-state optical material, thereby precisely controlling the injection volume and injection rate of the fluid-state optical material.

An injection molding method includes the steps of:(A) preparing a molding unit and an injection unit, the molding unit including a first mold having a protruding portion, and a second mold having a movable post cooperating with an inner peripheral surface thereof to define a cavity; (B) moving the molds toward each other until the protruding portion cooperates with the second mold to define a forming space; (C) activating the injection unit for injecting the molten optical material into the forming space; (D) cooling the molding unit; and (E) moving the molds away from each other and subsequently activating the movable post to push a solidified optical material out of the forming space.

Embodiments relate to apparatus for manufacturing a carbon block filter and a method for manufacturing a carbon block filter. The apparatus for manufacturing a carbon block filter according to an embodiment may include a mold having an inner space, a heater coupled to the mold to heat the mold, a material injection unit injecting a material to the mold heated by the heater, a material pressing unit pressing the material, and a filter separation unit separating a thermally treated filter from the mold heated by the heater.

A method includes providing a collection of particulate material and forming a first article therefrom. Forming the first article includes forming an outer shell with an outer surface that defines an outer periphery of the first article; forming a relief area of the first article that supports the outer shell, including forming a relief void in the relief area; and collecting a collection of the particulate material within the outer shell during formation of the first article. Moreover, the method includes encasing the first article with an outer member. The outer member defines an internal cavity with an internal surface that corresponds to the outer surface of the outer shell. The method further includes heating, which deforms the first article selectively at the relief void.

An injection molding apparatus according to an embodiment is configured to mold a thermoplastic resin into a thick-walled component by injection molding. The injection molding apparatus includes a mold having a cavity and a core; and a controller configured to control an operation of the mold. The controller is capable of performing a filling and pressure holding process of filling the thermoplastic resin between the cavity and the core in a state in which a distance between the cavity and the core is increased, and a cooling and solidifying process of cooling and solidifying the filled thermoplastic resin while pressurizing the filled thermoplastic resin by decreasing the distance between the cavity and the core. The controller stacks the thermoplastic resin by performing an operation set including the filling and pressure holding process and the cooling and solidifying process a plurality of times.

A resin composition for molding having excellent heat resistance, hardness, cost-effectiveness, and biodegradability is provided by using an amorphous resin material component extracted from plant-derived wood. The resin composition is a hemicellulose monomer obtained by applying a methacrylation reaction or acrylation reaction to a hemicellulose or hemicellulose derivative and has a molecular structure in which a methacrylic group or acryloyl group is bonded to the hemicellulose or hemicellulose derivative. This hemicellulose monomer has excellent injection moldability.

Tooling for use in forming a variable taper component is provided. The tooling includes an inner mandrel and an outer mandrel disposed around the inner mandrel. The inner mandrel includes a master insert defining opposed tapered edge faces, an external surface having a variable taper and a plurality of recesses configured to receive at least a portion of the variable taper component, and a tapered internal surface. The inner mandrel also includes a plurality of interlocking pieces arranged concentrically around the master insert, and a tapered inner sleeve disposed against the tapered internal surfaces of the plurality of interlocking pieces and the master insert. The outer mandrel defines a corresponding plurality of recesses configured to receive at least a portion of the variable taper component, wherein a maximum width of the interlocking pieces and the master insert is smaller than a minimum width of ends of the variable taper component.

The present invention relates to door modules comprising at least one single-layer, continuous fiber-reinforced semifinished fiber matrix product which is obtained by impregnating semifinished fiber products with at least one thermoplastic, and to the use thereof in vehicles or in buildings.