A plasticating screw is proposed, with a screw channel, which runs spirally around a screw core, is laterally delimited by a flight (1), (2) and has flow elements (3), (4) that are distributed over its longitudinal direction, extend transversely over the screw channel and comprise a deep section (5) and a compression section (6), rising radially in the longitudinal direction. In order to design a plasticating screw of the type mentioned at the beginning in such a way that its length is reduced and good melting characteristics can be achieved even with little energy input, it is proposed that the compression section (6) forms at least one run-up surface (7), which is inclined towards the flight (1), (2) and is adjoined in the longitudinal direction by a plateau (8) for forming the flow.

A plasticizing apparatus includes a drive motor, a rotor rotated by the drive motor and having a groove-forming surface provided with a groove, a barrel facing the groove-forming surface and having a communication hole, an enclosure that accommodates the rotor, a heating section that heats a material, and a wear suppressor provided in at least one of the portion between the rotor and the barrel and the portion between the rotor and the enclosure. When the wear suppressor is provided between the rotor and the barrel, the wear suppressor is fixed to the rotor or the barrel and has Vickers hardness higher than the Vickers hardness of one of the rotor and the barrel, the one to which the wear suppressor is fixed, whereas when the wear suppressor is provided between the rotor and the enclosure, the wear suppressor is fixed to the rotor or the enclosure and has Vickers hardness higher than the Vickers hardness of one of the rotor and the enclosure, the one to which the wear suppressor is fixed.

A plasticizing apparatus includes a drive motor, a rotor rotated by the drive motor and having a groove-forming surface provided with a groove, a barrel facing the groove-forming surface and having a communication hole, an enclosure that accommodates the rotor, a heating section that heats a material, and a wear suppressor provided in at least one of the portion between the rotor and the barrel and the portion between the rotor and the enclosure. When the wear suppressor is provided between the rotor and the barrel, the wear suppressor is fixed to the rotor or the barrel and has Vickers hardness higher than the Vickers hardness of one of the rotor and the barrel, the one to which the wear suppressor is fixed, whereas when the wear suppressor is provided between the rotor and the enclosure, the wear suppressor is fixed to the rotor or the enclosure and has Vickers hardness higher than the Vickers hardness of one of the rotor and the enclosure, the one to which the wear suppressor is fixed.

The interior of a heating cylinder (2) is divided into a first stage (5) and a second stage (7) due to the shape of a screw (3). A first compression zone in which a resin is compressed is formed in the first stage (5). A starvation zone (7a) in which an inert gas is injected and a second compression zone in which the resin is compressed are formed in the second stage (7). A barrier flight (13) that is obtained by combining a main flight (14) and a sub-flight (15) having a greater lead angle than the main flight is provided to a section of the screw (3), said section corresponding to the first compression zone. A multiple flight is provided to another section of the screw (3), said section corresponding to the second stage (7).

The interior of a heating cylinder (2) is divided into a first stage (5) and a second stage (7) due to the shape of a screw (3). A first compression zone in which a resin is compressed is formed in the first stage (5). A starvation zone (7a) in which an inert gas is injected and a second compression zone in which the resin is compressed are formed in the second stage (7). A barrier flight (13) that is obtained by combining a main flight (14) and a sub-flight (15) having a greater lead angle than the main flight is provided to a section of the screw (3), said section corresponding to the first compression zone. A multiple flight is provided to another section of the screw (3), said section corresponding to the second stage (7).

A plasticizing device includes: a flat screw having a groove forming surface and a length in a rotation axis direction shorter than a length in a direction perpendicular to the rotation axis direction; a barrel that has a facing surface facing the groove forming surface and in which a communication hole communicating with the facing surface is formed; and a heating unit configured to heat a material supplied into a groove. In a region in which the groove forming surface and the facing surface face each other, a surface free energy of the groove forming surface is lower than a surface free energy of the facing surface.

A plasticizing device includes: a flat screw having a groove forming surface and a length in a rotation axis direction shorter than a length in a direction perpendicular to the rotation axis direction; a barrel that has a facing surface facing the groove forming surface and in which a communication hole communicating with the facing surface is formed; and a heating unit configured to heat a material supplied into a groove. In a region in which the groove forming surface and the facing surface face each other, a surface free energy of the groove forming surface is lower than a surface free energy of the facing surface.

The application relates to a plasticizing unit with a cylinder and a screw that is rotatably mounted in the cylinder and has a screw section which is designed as a shearing section and in which a blocking web encircling the screw core in a helical manner and a main screw thread enclosed by the blocking web are provided. A shearing web runs in the main screw thread parallel to the blocking web at a lower height than the blocking web. In this manner, two screw threads are produced which run parallel to each other and are separated by the shearing web. The threads are designed in the form of wave screw threads. Each wave screw thread is equipped with one or more wave peaks with a surface which is designed in the form of a plateau and forms a wave peak shearing surface, wherein the wave peak shearing surface is located at the same height as the surface of the shearing web in the region. The shearing web surface section which lies in the region of a wave peak shearing surface constitutes a shearing web sharing surface. A wave peak shearing surface and a shearing web shearing surface together form a total shearing surface. A specified total shearing surface together with the inner wall of the cylinder forms a shearing gap in accordance with a shearing gap size specified for the total shearing surface.

The application relates to a plasticizing unit with a cylinder and a screw that is rotatably mounted in the cylinder and has a screw section which is designed as a shearing section and in which a blocking web encircling the screw core in a helical manner and a main screw thread enclosed by the blocking web are provided. A shearing web runs in the main screw thread parallel to the blocking web at a lower height than the blocking web. In this manner, two screw threads are produced which run parallel to each other and are separated by the shearing web. The threads are designed in the form of wave screw threads. Each wave screw thread is equipped with one or more wave peaks with a surface which is designed in the form of a plateau and forms a wave peak shearing surface, wherein the wave peak shearing surface is located at the same height as the surface of the shearing web in the region. The shearing web surface section which lies in the region of a wave peak shearing surface constitutes a shearing web sharing surface. A wave peak shearing surface and a shearing web shearing surface together form a total shearing surface. A specified total shearing surface together with the inner wall of the cylinder forms a shearing gap in accordance with a shearing gap size specified for the total shearing surface.

A method is described for producing fibre-reinforced plastic moulded parts, wherein endless fibre strands are fed by a fibre braking device and/or cut fibres via a gravimetric metering device, and a plastic material to be melted, by a volumetric metering device are fed to a single-screw plasticizing unit. Plastic material which is molten and is mixed with fibre material is injected into a moulding tool by an injection stroke of the plasticizing screw. According to the application, the ACTUAL mass flow of the plastic material is calculated from the ACTUAL volume flow of the plastic material and from the ACTUAL mass flow of the fibre material. The ACTUAL mass flow of the plastic material is compared to a TARGET mass flow of the plastic material, and the rotation speed n.sub.d of the rotary drive of the metering element of the metering device is adapted.