An injection molding system includes a first unit in which an injection molding machine is disposed and an option unit. The injection molding machine is configured to be attachable with a stationary die and a movable die that moves with respect to the stationary die. The option unit includes at least one of a second unit in which a robot that moves a molded article molded by the injection molding machine is disposed and a third unit in which at least one of a material drier that dries a material supplied to the injection molding machine and a material supply section that supplies the material to the injection molding machine is disposed. The first unit is configured to be detachably attachable with the option unit.

An injection molding system includes a first unit in which an injection molding machine is disposed and an option unit. The injection molding machine is configured to be attachable with a stationary die and a movable die that moves with respect to the stationary die. The option unit includes at least one of a second unit in which a robot that moves a molded article molded by the injection molding machine is disposed and a third unit in which at least one of a material drier that dries a material supplied to the injection molding machine and a material supply section that supplies the material to the injection molding machine is disposed. The first unit is configured to be detachably attachable with the option unit.

In an injection molding method, using a heating cylinder having on the front end thereof a discharge nozzle, a single axis screw is rotatable inside the heating cylinder, a fiber-supplying device fills reinforcing fiber into the heating cylinder, and injection molding is performed while supplying the reinforcing fiber and the resin starting material separately and supplying the reinforcing fiber on the front side of the resin starting material. The method includes a plasticization process for obtaining a specified amount of a kneaded product by retracting the screw while rotating in the normal direction to melt the resin starting material and knead reinforcing fiber into the melted resin starting material, and an injection process for discharging the kneaded product from the discharge nozzle by advancing the screw. Reinforcing fiber is supplied into the heating cylinder in the injection process.

In an injection molding method, using a heating cylinder having on the front end thereof a discharge nozzle, a single axis screw is rotatable inside the heating cylinder, a fiber-supplying device fills reinforcing fiber into the heating cylinder, and injection molding is performed while supplying the reinforcing fiber and the resin starting material separately and supplying the reinforcing fiber on the front side of the resin starting material. The method includes a plasticization process for obtaining a specified amount of a kneaded product by retracting the screw while rotating in the normal direction to melt the resin starting material and knead reinforcing fiber into the melted resin starting material, and an injection process for discharging the kneaded product from the discharge nozzle by advancing the screw. Reinforcing fiber is supplied into the heating cylinder in the injection process.

A protective cover for a plasticising cylinder of a shaping machinehas an elongate internal space which is enclosed by at least one wall and in which the plasticising cylinder can be arranged. A terminal box for heating strips arranged on the plasticising cylinder projects into the internal space, and one of the walls of the protective cover has an opening which is closed by an openable cover member. In the opened condition, the opening allows access to the terminal box or the interior of the terminal box.

A protective cover for a plasticising cylinder of a shaping machinehas an elongate internal space which is enclosed by at least one wall and in which the plasticising cylinder can be arranged. A terminal box for heating strips arranged on the plasticising cylinder projects into the internal space, and one of the walls of the protective cover has an opening which is closed by an openable cover member. In the opened condition, the opening allows access to the terminal box or the interior of the terminal box.

A plasticizing unit for a molding machine, comprising a plasticizing cylinder, wherein the plasticizing cylinder comprises a feed zone and a filling opening for material to be plasticized, said filling opening being arranged adjacent to the feeding zone, wherein a thermal separating device is arranged between the feed zone and the filling opening and wherein an active tempering device for the filling opening is provided, characterized in that the active tempering device comprises at least one tempering conduit and in that a tempering medium turbulent flows through the tempering conduit during operation of the active tempering device.

A temperature control method includes: a step of obtaining, by means of PID control, a first energization rate based on a first temperature difference between an actually measured temperature and a target temperature; a step of obtaining a second energization rate based on a second temperature difference between the ambient temperature of the environment in which a heating barrel is disposed and the target temperature; a step of obtaining a corrected energization rate on the basis of the result of comparison of the first energization rate and the second energization rate; and a step of controlling the electrical power to be supplied to a heater on the basis of the corrected energization rate. The corrected energization rate is set to any of predetermined first, second, and third conditions on the basis of the comparison result.

A temperature control method includes: a step of obtaining, by means of PID control, a first energization rate based on a first temperature difference between an actually measured temperature and a target temperature; a step of obtaining a second energization rate based on a second temperature difference between the ambient temperature of the environment in which a heating barrel is disposed and the target temperature; a step of obtaining a corrected energization rate on the basis of the result of comparison of the first energization rate and the second energization rate; and a step of controlling the electrical power to be supplied to a heater on the basis of the corrected energization rate. The corrected energization rate is set to any of predetermined first, second, and third conditions on the basis of the comparison result.

A plasticizing apparatus, includes: a drive motor; a rotor that is rotated around a rotation axis by the drive motor and that has a groove forming surface on which a groove is formed; a barrel that has a facing surface facing the groove forming surface and that includes a communication hole in the facing surface; a heating portion that heats a material supplied to between the groove and the barrel; and a controller that controls the drive motor and the heating portion to plasticize the material supplied to between the groove and the barrel and discharge the material from the communication hole, the facing surface includes a first region and a second region that is closer to the communication hole than is the first region, the controller controls the heating portion to set a temperature of the second region to be higher than a temperature of the first region, and the controller controls the heating portion to reduce a temperature difference between the first region and the second region when the material includes a crystalline resin as compared with a case where the material includes an amorphous resin.