B29C45/62

Injection molding system and method for manufacturing molded object

An injection molding system includes: an injection molding machine; an inspection device including a first placement unit, a second placement unit, an inspection unit, and a moving unit configured to change a relative position between the first placement unit and the inspection unit and a relative position between the second placement unit and the inspection unit; a third placement unit; a robot configured to convey the molded object; and a control device. The control device controls the injection molding machine, the robot, and the inspection device so as to mold a first molded object during a first molding period, inspect the first molded object placed on the first placement unit during a first inspection period, convey the first molded object after inspection from the first placement unit to the third placement unit during a first conveyance period, mold a second molded object during a second molding period, inspect the second molded object placed on the second placement unit during a second inspection period, convey the second molded object after inspection from the second placement unit to the third placement unit during a second conveyance period, and overlap the first inspection period and the second molding period and overlap the second inspection period and the first conveyance period.

Manufacturing method and manufacturing device for foam molded article
11820063 · 2023-11-21 · ·

A method for producing a foam-molded product uses a producing apparatus including a plasticizing cylinder. The plasticizing cylinder has a plasticization zone, a starvation zone, and an introducing port which is formed in the plasticizing cylinder and via which a physical foaming agent is introduced into the starvation zone. The method includes: plasticizing and melting a thermoplastic resin into a molten resin in the plasticization zone; introducing a pressurized fluid containing the physical foaming agent having a fixed pressure into the starvation zone; allowing the molten resin to be in the starved state in the starvation zone; bringing the molten resin in the starved state into contact with the pressurized fluid having the fixed pressure in the starvation zone; and molding the molten resin into the foam-molded product. At least one pressure boosting part is provided in the starvation zone.

Manufacturing method and manufacturing device for foam molded article
11820063 · 2023-11-21 · ·

A method for producing a foam-molded product uses a producing apparatus including a plasticizing cylinder. The plasticizing cylinder has a plasticization zone, a starvation zone, and an introducing port which is formed in the plasticizing cylinder and via which a physical foaming agent is introduced into the starvation zone. The method includes: plasticizing and melting a thermoplastic resin into a molten resin in the plasticization zone; introducing a pressurized fluid containing the physical foaming agent having a fixed pressure into the starvation zone; allowing the molten resin to be in the starved state in the starvation zone; bringing the molten resin in the starved state into contact with the pressurized fluid having the fixed pressure in the starvation zone; and molding the molten resin into the foam-molded product. At least one pressure boosting part is provided in the starvation zone.

Plasticizing device, injection device, molding apparatus, and manufacturing method of molded parts
11376774 · 2022-07-05 · ·

1. A plasticizing device includes a barrel including a resin material supply port portion and a fiber supply port portion which is formed on a distal side from the resin material supply port portion; and a screw that comprises a shaft body and a flight, and is received in the barrel. The barrel is disposed with a posture in which its axial line intersects a gravitational direction. A maximum length of an opening in the barrel of the fiber supply port portion along an axial direction of the barrel is 1 time or more and 2 times or less as much as a pitch of the flight disposed in a portion of the screw which faces the opening in the barrel of the fiber supply port portion in a direction perpendicular to the axial line of the barrel.

Plasticizing device, injection device, molding apparatus, and manufacturing method of molded parts
11376774 · 2022-07-05 · ·

1. A plasticizing device includes a barrel including a resin material supply port portion and a fiber supply port portion which is formed on a distal side from the resin material supply port portion; and a screw that comprises a shaft body and a flight, and is received in the barrel. The barrel is disposed with a posture in which its axial line intersects a gravitational direction. A maximum length of an opening in the barrel of the fiber supply port portion along an axial direction of the barrel is 1 time or more and 2 times or less as much as a pitch of the flight disposed in a portion of the screw which faces the opening in the barrel of the fiber supply port portion in a direction perpendicular to the axial line of the barrel.

Method for increasing the injection speed of a plastic injection device

A method for increasing the injection speed of a melted plastic injection device for injecting said melted plastic into a molding cavity (51), said injection device comprising a first cylinder (1) provided with a tubular casing (2) defining a first inner diameter d.sub.1, and a first piston (3) slidable inside said tubular casing (2), adapted to be loaded with melted plastic and to inject said melted plastic toward the molding cavity (51); a second cylinder (21) constrained to the first cylinder (1) and provided with a second piston (23) which rod (24) is connected to the first piston (3) and is adapted to actuate said first cylinder (1) during an injection operation; the method comprising the steps of: —releasing second cylinder (21) and first cylinder (1) by extracting the first piston (3) from the tubular casing (2); —coaxially inserting a tubular body (12), defining a second inner diameter d.sub.3 which is smaller than the first inner diameter d.sub.1, into the tubular casing (2); —disconnecting the first piston (3) from the rod (24); —connecting a third piston (13) to the rod (24), said third piston (13) being sized to slide inside said tubular body (12); —constraining second cylinder (21) and first cylinder (1) by inserting the third piston (13) into the tubular casing (2).

Method for increasing the injection speed of a plastic injection device

A method for increasing the injection speed of a melted plastic injection device for injecting said melted plastic into a molding cavity (51), said injection device comprising a first cylinder (1) provided with a tubular casing (2) defining a first inner diameter d.sub.1, and a first piston (3) slidable inside said tubular casing (2), adapted to be loaded with melted plastic and to inject said melted plastic toward the molding cavity (51); a second cylinder (21) constrained to the first cylinder (1) and provided with a second piston (23) which rod (24) is connected to the first piston (3) and is adapted to actuate said first cylinder (1) during an injection operation; the method comprising the steps of: —releasing second cylinder (21) and first cylinder (1) by extracting the first piston (3) from the tubular casing (2); —coaxially inserting a tubular body (12), defining a second inner diameter d.sub.3 which is smaller than the first inner diameter d.sub.1, into the tubular casing (2); —disconnecting the first piston (3) from the rod (24); —connecting a third piston (13) to the rod (24), said third piston (13) being sized to slide inside said tubular body (12); —constraining second cylinder (21) and first cylinder (1) by inserting the third piston (13) into the tubular casing (2).

Cylinder for molding machine, and its production method

A cylinder for a molding machine comprising a HIP-sintered lining layer on an inner surface of a cylindrical steel body, the lining layer comprising 38-70% by volume of tungsten carbide particles having a median diameter d.sub.50 of 1-7 μm and a matrix composed of an Ni-based alloy, and the maximum length of the matrix in an arbitrary cross section being 12 μm or less.

RESIN MOLDED BODY AND RESIN MOLDED BODY PRODUCTION METHOD

Provided is a resin molded product having excellent scratch resistance. The resin molded product of the present invention is a resin molded product including a methacrylic-based resin composition, in which the methacrylic-based resin composition contains a (meth)acrylic-based polymer (A) and a fatty acid compound (B), and an absorbance ratio P1/P2 of a peak absorbance P1 in a wave number range of 1630 to 1650 cm.sup.−1 to a peak absorbance P2 in a wave number range of 1710 to 1730 cm.sup.−1 on a surface of the resin molded product, measured by a single reflection ATR surface reflection method with an infrared spectrophotometer, is 0.0040 or more.

SCREW FOR INJECTION MOLDING MACHINE, INJECTION DEVICE, AND INJECTION MOLDING MACHINE

A stepped flight is formed on a screw of an injection molding machine. The stepped flight is a flight in which a step-shaped step portion is formed on a top portion thereof. The top portion of the flight includes a large diameter portion on an upstream side and a land portion on a downstream side. When a gap ratio m of a gap H.sub.1 between the land portion and a bore of the heating cylinder to a gap H.sub.2 between the large diameter portion and the bore is defined as H.sub.1/H.sub.2, the gap ratio m is selected to be 2.3≤m≤6.4.