An injection molding system (1000) comprising: an actuator (5) having a housing (20) comprised of radial (20r, 20ri, 20ro, 20roa, 20rob, 20roc, 20rod) and axial walls (20a, 20ai, 20aue, 20ade) that form an enclosed chamber (45) containing a heat conductive chamber fluid (CF), a rotor and driver driven by electrical energy and supported within the chamber by the radial and axial walls, wherein one or more of the radial and axial walls comprise a heat conductive material that has an inner surface disposed in heat conductive contact with the heat conductive fluid (CF) contained within the enclosed chamber, an actuator tube or channel (25) disposed within the one or more of the radial and axial walls, a source (260) of heat absorptive fluid (25f) sealably interconnected to the actuator tube or channel (25).

An injection molding apparatus comprising a clamp plate, a heated manifold, an actuator, a mold and a cooling device,

wherein the cooling device comprises:

a heat transmitter comprising a distal arm or member and a proximal base or member, the distal arm or member being mounted by a spring loadable interconnection or engagement to or with the proximal base or member,

the clamp plate, the mold, the manifold, the actuator and the heat transmitter being assemblable together in an arrangement wherein the spring loadable interconnection is loaded urging the distal end surface of the distal arm or member into compressed engagement with the clamp plate.

An injection molding apparatus comprising a clamp plate, a heated manifold, an actuator, a mold and a cooling device, wherein the cooling device comprises: a heat transmitter comprising a distal arm or member and a proximal base or member, the distal arm or member being mounted by a spring loadable interconnection or engagement to or with the proximal base or member, the clamp plate, the mold, the manifold, the actuator and the heat transmitter being assemblable together in an arrangement wherein the spring loadable interconnection is loaded urging the distal end surface of the distal arm or member into compressed engagement with the clamp plate.

The invention relates to a method for producing a plastic part, especially a plastic part for an automobile, by an injection molding method comprising the steps: Using an injection molding device, plastic in a flowable state is injected into the mold cavity of an injection mold, gas under pressure is injected through a gas inlet opening in the injection mold into the mold cavity of the injection mold by means of a gas injection device so that a gas bubble forms within the still flowable plastic, the plastic is heated and kept flowable, at least in a region neighboring the gas inlet opening while the plastic is hardening in the mold cavity, wherein pressure is exerted on the plastic being kept flowable so that an opening in the plastic in the region of the gas inlet opening is sealed, and the plastic part is removed from the injection mold after reaching a sufficient dimensional stability. In addition, the invention relates to a corresponding device.

An injection molding apparatus (10) comprising an actuator (940, 941, 942) comprised of a driver (940dr, 941dr, 942dr) receiving electrical energy or power from an electrical drive (940d, 941d, 942d), the electrical drive (940d, 941d, 942d) comprising an interface that receives and controllably distributes electrical energy or power in controllably varied amounts during the course of an injection cycle to the driver (940dr, 941dr, 942dr), the electrical drive (940d, 941d, 942d) being housed within or by an actuator housing (940h, 941h, 942h) or being mounted on or to the housing (940h, 941h, 942h), the housing (940h, 941h, 942h) and the electrical drive (940d, 941d, 942d) being mounted on, to or in close proximity to the heated manifold (40), a cooling device (940mc, 940mc1, 940mc2, 941mc, 942mc) disposed between the heated manifold (40) and the housing (940h, 941h, 942h) adapted to substantially isolate or insulate at least the electrical drive (940d, 941d, 942d) from substantial communication with heat emanating or emitted from the heated manifold (40).

An injection molding apparatus (5) comprising: an actuator (10) comprising a rotor (60) driven by a drive device (174) that consumes electrical energy (187) that generates heat, a thermal conductor (500) comprised of a thermally conductive material, a clamp plate (80) being mounted in thermal communication with the thermal conductor, a conductive surface (500s) of the thermal conductor being urged into contact with the clamp plate (80) under a spring force (SF) exerted between the actuator (10) and the thermal conductor (500), the heat (197) generated by the electrical energy (187) being conducted from the actuator housing (12) to the clamp plate (80).

A machine including a mold which delimits an overmolding cavity, for receiving a hollow portion of a bi-material part, cooling means along the overmolding cavity, a core positionable inside the hollow portion and containing heating means for bringing the core to a heating temperature higher than 150 C., and an injector injecting an overmolding material, formed by the core and the hollow portion, for forming an inner portion of the bi-material part. In order to obtain the overmolded inner portion even if the hollow portion has poor heat resistance, the cooling means maintain the overmolding cavity at a cooling temperature lower than 110 C. while the core is brought to the heating temperature, while the overmolding material has been injected by the injector into the overmolding cavity.

A method of manufacturing molded parts having back injection molded features is operable to make decorative panels for vehicle applications. A single workstation can heat a substrate, locate the heated substrate in a tool, load a cover stock on the substrate while in the tool, insert a buffer layer over the cover stock, close the tool, inject a resin to form ribbing, clip towers, locators, and/or attachment features, cool the part, and then open the tool to eject the completed part. The enhanced manufacturing processes reduces tooling cost and inherent energy usage.

Heating device for locally heating of an injection mold cavity wall, comprising: a base plate, an actuator located on the base plate, to perform a linear movement; a heated stamp connected to the actuator and driven by the actuator, to perform a linear movement in direction to and from the injection mold cavity wall; wherein the heated stamp is located below the base plate and the actuator is located on top of the base plate, and wherein the base plate comprises an opening through which a pin extends for transferring the linear movement from the actuator to the heated stamp.