A mold includes: a first molding surface configured to form a lens surface of a scanning lens being elongated in a main-scanning direction; and a first coolant passage, which is disposed within the mold and through which a coolant to control the temperature of the first molding surface flows, wherein the first coolant passage includes: a first passage portion corresponding to a first lens portion which is a portion protruding most in an optical axis direction in the lens surface; and a second passage portion corresponding to a second lens portion which is a portion retreated most in the optical axis direction in the lens surface, and the second passage portion is located to be closer to the second lens portion than a virtual plane, which passes through the first passage portion and is orthogonal to the optical axis direction.

Techniques are described for injection molding. When material inside a cavity of a tool is solidified into a molded part, the tool imparts a finished surface onto the part, including sidewalls with a zero or low-draft angle. To allow separation from the cavity without using sleeves or sliders, the cavity is widened, just prior to the part being ejected. The tool is made from metal with a high coefficient of thermal expansion, so the size of the cavity can be manipulated using temperature control. Heat applied to an outer portion of the metal surrounding the cavity pulls the metal away from the part creating an air gap within the cavity. Carefully applied cooling to an inner portion of the metal blocks the heat and keeps the surface temperature under control, which preserves the finished surface on the part. When the air gap allows, the part releases from the cavity with the finished surface intact.

Techniques are described for injection molding. When material inside a cavity of a tool is solidified into a molded part, the tool imparts a finished surface onto the part, including sidewalls with a zero or low-draft angle. To allow separation from the cavity without using sleeves or sliders, the cavity is widened, just prior to the part being ejected. The tool is made from metal with a high coefficient of thermal expansion, so the size of the cavity can be manipulated using temperature control. Heat applied to an outer portion of the metal surrounding the cavity pulls the metal away from the part creating an air gap within the cavity. Carefully applied cooling to an inner portion of the metal blocks the heat and keeps the surface temperature under control, which preserves the finished surface on the part. When the air gap allows, the part releases from the cavity with the finished surface intact.

An injection molding device according to an embodiment of the present disclosure includes a first mold including a first injection port through which a raw material is injected; a second mold including a heating member; a first movable mold facing the first mold or the second mold and having a first cavity formed therein; and a second movable mold facing the first mold or the second mold and having a second cavity formed therein, wherein the position of the first movable mold and the position of the second movable mold can be changed.

A method for forming a part in an injection mold, includes: heating a molding material to a molding temperature; injecting the molding material through a gate and into a molding cavity of the injection molding apparatus of any of the preceding claims; pressing the stationary half and the moving half together to form the molding cavity between the resin mold surface and the insert molding surface; moving the movable mold insert, and thereby moving the insert molding surface and adjusting the molding cavity shape, the molding cavity depth, the molding cavity volume, or a combination comprising at least one of the foregoing along at least a portion of the molding cavity; cooling a surface of the molding cavity with the cooling system; separating the resin mold surface and the moving half mold surface; and ejecting the part from the injection molding apparatus.

A method of manufacturing an optical component having micro-structures is described. The method detects a crystallization temperature within a crystallization temperature interval for fully filling the molding material into a mold cavity to rapidly produce the optical element having a micro-structure with a large area.

Methods for preparing thermoplastic automotive appliques include applying heat from an auxiliary heater to a tool cavity of a forming tool. The auxiliary heater is activated for a period of time until a temperature of the heated tool cavity is heated to less than or equal to about a melting temperature of the thermoplastic. The heated tool cavity is filled with the thermoplastic, and a cooling fluid is pulsed through the forming tool. The thermoplastic applique is then removed, and the supply of cooling fluid is turned off.

An injection molding apparatus including an injection device, a mold, a gas supply device, and a temperature control device is provided. The mold has a mold cavity, wherein the injection device is adapted to inject a material into the mold cavity. The gas supply device is adapted to supply a gas to the mold cavity such that the pressure in the mold cavity is increased. The temperature control device is adapted to control the temperature in the mold cavity. In addition, an injection molding method is also provided.

The present invention relates to a method for the production of injection-moulded, reinforced moulded parts, the fibre orientation of which is specifically adjusted on a local basis. Via suitable, dynamically controlled supplementary heating in the wall of the injection mould which is used (variotherm heatable channel), a local cavity region is hereby heated at the time of injection to a temperature in the region of or above the solidification temperature (in any case above the crystallisation temperature in the case of partially crystalline plastic materials or above the glass transition temperature in the case of amorphous plastic materials) of the polymer (plastic material moulding compound).

A method of making a support arm includes heating a mold to a glass transition temperature of a thermoplastic material; injecting the thermoplastic material comprising a filler into the mold and allowing the thermoplastic material to conform to the mold; cooling the mold to an ejection temperature to form the support arm; and ejecting the support arm from the mold; wherein a cross-section of the support arm taken along a line from an inner edge to an outer edge of the support arm comprises a first U shaped portion and a second U shaped portion.