The invention relates to a die for manufacturing a film by extrusion, comprising two blocks (100, 200) that define a flow duct (110) between one another, at least one (200) of the two blocks comprising a body (210) that has a deformable portion (220) for modifying the outlet opening of the die, characterized in that means (300) for subjecting the deformable portion to a force comprise at least one bearing part (310) that extends in a general direction (V) perpendicular to the direction (L) of flow at the die outlet and comprises a first end (312) bearing against the deformable portion (220), adjusting means (350, 380) in contact with the bearing part (310) modifying the position of this part.

A thermoplastic extrusion die is disclosed. The thermoplastic extrusion die includes a housing, and a resilient or elastomer insert having an inlet through the housing, and a passage through the resilient insert. Embodiments have a mechanical locking mechanism configured to communicate physical pressure to the resilient insert thereby narrowing the passage for contact with traversing rovings.

A nozzle assembly may be used to apply fluid to an advancing substrate. The nozzle assembly includes a nozzle body made from a first material. The nozzle body may include one or more abrasion resistant materials fused to the nozzle body. The nozzle body may be configured to deposit a fluid, using a shim plate, onto the advancing substrate. As the substrate advances past the nozzle assembly, the substrate and/or the fluid may contact the nozzle assembly resulting in wear. The one or more abrasion resistant materials, which is different than the first material of the nozzle body, may be fused to a portion of the nozzle body to reduce the wear and prolong the life of the nozzle body. Thus, the portion of the nozzle body having the abrasion resistant material is restored rather than having to replace the entire nozzle body.

Provided are extrusion tools such as extrusion dies or portions thereof having a surface with at least one coating thereon, and methods of forming the same are disclosed. The at least one coating is formed from a composition that is a metal aluminum nitride or carbonitride with particular characteristics such that the amount of aluminum varies within the coating between a coating outer surface and an intermediate thickness within the coating. The resulting coatings have tailored physical and performance characteristics that result in improved wear and extrusion performance.

A method of making nonwoven webs comprising providing a spinneret wherein the spinneret includes a pattern of conduits, the pattern of conduits forming an extrusion region; directing only a first stream of molten propylene polymer having a first temperature into a region adjacent of the first side of the spinneret, directing only a second stream of molten propylene polymer having a second temperature into a region distal to the first side of the spinneret, extruding only the first stream of molten propylene polymer through the exit openings in a first zone; extruding only the second stream of molten propylene polymer through the exit openings of a second zone; the second zone is distal to the first side with the first zone being between the second zone and the first side.

A new way to design lightweight, strong, material efficient, extruded and pultruded profiles, profile segments (4) and surfaces produced in profile production with rotating dies creating superior resistance to compression, bending and buckling, higher energy absorption and right strength in the right place, by: varying the thickness along (_t)+across the direction of extrusion, making reinforcing patterns (2, 3), vary the profile thickness (t, _t), and in some cases vary angles (10, 11) and pattern (2, 3) which increases the profile segments/surface resistance against compression, bending and buckling relative to the amount of material used and resulting in that one can make optimized beams and surfaces that have superior properties in terms of strength/weight, stiffness/weight ratio, mechanical energy absorption/weight unit, deformation and natural frequency, thermal transfer capacity, the breaking of the laminar flow, increased/optimized surface for chemical and/or electrochemical reaction etc.

Methods of manufacturing an extrusion die (100) having a plurality of pins (600a-c) and a plurality of slots (601) defined by the plurality of pins, each pin having a base, the method including applying a coating material (604) over side walls of the bases of the pins of the extrusion die and removing a portion of the coating material coated over the side walls of the bases of the plurality of pins with a cutting tool (650). In some embodiments, the cutting tool has a cutting width (652) equal to a target slot width (640) of the slots. In some embodiments, applying the coating material over the side walls of the bases of the pins includes overcoating a coating material to a thickness that is greater than a thickness needed to define a target slot width of the slots.

The invention relates to device and method enabling industrial continuous pressing, called extrusion of plastically/thermally mouldable substances (11) such as metal, composite metal, plastic, composite or rubber, which is pressed to the profile (12) by a process comprising tool fixed member (6) partially predefining the profile shape/cross-section before the profile finally defined to fixed or varied cross-section when the material passes rotating dies (2) which can be patterned or smooth and through the contact with each other (1) cancel out each main radial forces and the position of which in some embodiments of the invention may vary relative to other bearing surfaces (13, 17) or rotary bearing surfaces (4) of the tool with which they define the final shape of the profile. The invention enables the extrusion of pattern on the inside of hollow profiles and the extrusion of multiple profiles in one tool, because 80-98% of the radial bearing forces are eliminated, allowing the installation of rotary dies where not previously possible, and almost unlimited opportunities in increased profile width.

A manufacturing method of a honeycomb structure include a forming step of extruding a kneaded material including a forming raw material by use of a horizontal forming machine include a forming die in which latticed slits are formed in a kneaded material discharge surface, to obtain a round pillar-shaped honeycomb formed body having latticed partition walls; and a firing step of firing the obtained honeycomb formed body to prepare the honeycomb structure. In the forming step, there is used the forming die in which there are formed the slits different in lattice shape between a central portion and a circumferential portion in the kneaded material discharge surface, and the forming die is disposed in an orientation in which an inclination of one row of the latticed slits formed in the central portion is within an angle of 10 to a vertical direction, to extrude the kneaded material in a horizontal direction.

The present disclosure relates to extrusion coating systems, extrusion coated substrates, and processes for making the same. In some aspects, extrusion coating systems as described herein may include an at least partially insulated outlet wall, which may facilitate production of coated substrates exhibiting a very desirable surface texture and appearance. Coated substrates of the present invention may be utilized in a variety of end applications, including, but not limited to, interior and exterior construction materials for homes, buildings, and furniture.