A rotating nozzle assembly for a die machine connectable to a dough extruder has a stationary sleeve with a first end having internal and external annular recesses and an annular stepped seating surface and a second end mountable in the die machine mounting plate. A nozzle has a first end rotatably disposed in the stationary-sleeve first-end internal annular recess, a second end and a radially outwardly-protruding annular ring between the first and second nozzle ends. A ring seal is disposed between the stationary-sleeve first-end annular stepped seating surface and the radially outwardly-protruding annular nozzle ring. A nozzle cap is fixedly attached to the stationary-sleeve first end. The nozzle is rotatably disposed in the nozzle cap. The nozzle second end extends beyond the nozzle cap. An annular stepped axial thrust bearing surface in the nozzle cap prevents relative axial movement of the nozzle while allowing rotation of the nozzle.

A die structure is provided. The die structure may have a die body, a mandrel having a magnet and/or one or more magnet assemblies, a first magnetic structure, a second magnetic structure and/or one or more magnetic structures. The first magnetic structure may be configured to apply a first magnetic force to the mandrel, in a first direction. The second magnetic structure may be configured to apply a second magnetic force to the mandrel, in a second direction opposite the first direction. The one or more magnetic structures may be configured to apply one or more magnetic forces to the mandrel. Application of the first magnetic force, the second magnetic force and/or the one or more magnetic forces to the mandrel supports the mandrel to be levitated within the die body and/or causes the mandrel to rotate and/or to maintain a position within the die body.

A die structure is provided. The die structure may have a die body, a mandrel having a magnet and/or one or more magnet assemblies, a first magnetic structure, a second magnetic structure and/or one or more magnetic structures. The first magnetic structure may be configured to apply a first magnetic force to the mandrel, in a first direction. The second magnetic structure may be configured to apply a second magnetic force to the mandrel, in a second direction opposite the first direction. The one or more magnetic structures may be configured to apply one or more magnetic forces to the mandrel. Application of the first magnetic force, the second magnetic force and/or the one or more magnetic forces to the mandrel supports the mandrel to be levitated within the die body and/or causes the mandrel to rotate and/or to maintain a position within the die body.

A head is disclosed for use with a continuous manufacturing system. The head may have a housing configured to receive a matrix and a continuous fiber, and a diverter located at an end of the housing. The diverter may be configured to divert radially outward a matrix-coated fiber. The head may also include a cutoff having an edge configured to press the matrix-coated fiber against the diverter.

A method for operating an extrusion system with the automatically executed steps of detecting, on a time-dependent basis, at least two operating parameters, which are selected from the following list: a screw rotational speed parameter, from which the number of rotations made by an endless screw of an extruder of the extrusion system as of a predefined point in time can be determined, and/or a torque characteristic value, which describes the torque applied to the endless screw, and/or an operating pressure in a cylinder of the extruder and/or an abrasion parameter, which describes an abrasiveness of material processed in the extruder, calculating, from the operating parameters, a wear parameter, more particularly a time for maintenance, which encodes a wear state of at least one component of the extruder, and outputting a maintenance message, which encodes the wear parameter.

A method for operating an extrusion system with the automatically executed steps of detecting, on a time-dependent basis, at least two operating parameters, which are selected from the following list: a screw rotational speed parameter, from which the number of rotations made by an endless screw of an extruder of the extrusion system as of a predefined point in time can be determined, and/or a torque characteristic value, which describes the torque applied to the endless screw, and/or an operating pressure in a cylinder of the extruder and/or an abrasion parameter, which describes an abrasiveness of material processed in the extruder, calculating, from the operating parameters, a wear parameter, more particularly a time for maintenance, which encodes a wear state of at least one component of the extruder, and outputting a maintenance message, which encodes the wear parameter.

A device and method enabling industrial continuous pressing, called extrusion of plastically/thermally mouldable substances such as metal, composite metal, plastic, composite or rubber, which is pressed to the profile by a process including a tool fixed member partially predefining the profile shape/cross-section before the profile is finally defined to a cross-section when the material passes rotating dies, which through contact with each other, cancel out main radial forces and the position of which may vary relative to other bearing surfaces or rotary bearing surfaces of the tool with which they define the final shape of the profile. The device and method enable the extrusion of pattern on the inside of hollow profiles and the extrusion of multiple profiles in one tool, because 80-98% of radial bearing forces are eliminated, allowing the installation of rotary dies where not previously possible, and almost unlimited opportunities in increased profile width.

A device and method enabling industrial continuous pressing, called extrusion of plastically/thermally mouldable substances such as metal, composite metal, plastic, composite or rubber, which is pressed to the profile by a process including a tool fixed member partially predefining the profile shape/cross-section before the profile is finally defined to a cross-section when the material passes rotating dies, which through contact with each other, cancel out main radial forces and the position of which may vary relative to other bearing surfaces or rotary bearing surfaces of the tool with which they define the final shape of the profile. The device and method enable the extrusion of pattern on the inside of hollow profiles and the extrusion of multiple profiles in one tool, because 80-98% of radial bearing forces are eliminated, allowing the installation of rotary dies where not previously possible, and almost unlimited opportunities in increased profile width.

A nozzle includes a tubular, temperature-controlled outer casing, centered on an axis. For a more compact and efficient design, the nozzle also includes an inner member coaxially arranged inside the outer casing and mounted rotatably about the axis relative to the outer casing, such that a downstream portion of the inner member extends outside the outer casing and engages with a drive motor to rotate about the axis, and such that a channel having an annular cross section and centered on the axis is defined between the outer casing and the inner member. The channel has an upstream end and a downstream end between which the material flows into the channel when it is pushed through the nozzle such that, when the material is pushed through the nozzle, the material moves through the channel from the upstream end to the downstream end whereby the material axially exits the channel.

A nozzle includes a tubular, temperature-controlled outer casing, centered on an axis. For a more compact and efficient design, the nozzle also includes an inner member coaxially arranged inside the outer casing and mounted rotatably about the axis relative to the outer casing, such that a downstream portion of the inner member extends outside the outer casing and engages with a drive motor to rotate about the axis, and such that a channel having an annular cross section and centered on the axis is defined between the outer casing and the inner member. The channel has an upstream end and a downstream end between which the material flows into the channel when it is pushed through the nozzle such that, when the material is pushed through the nozzle, the material moves through the channel from the upstream end to the downstream end whereby the material axially exits the channel.