A method of manufacturing bulked continuous carpet filament which, in various embodiments, comprises: (A) washing a plurality of flakes of recycled PET; (B) providing a PET crystallizer; (C) after the step of washing the plurality of flakes, passing the plurality of flakes of recycled PET through the PET crystallizer; (D) at least partially melting the plurality of flakes into a polymer melt; (E) providing a multi-rotating screw (MRS) extruder having an MRS section; and a vacuum pump in communication with the MRS section; (F) using the vacuum pump to reduce a pressure within the MRS Section; (G) after the step of passing the plurality of flakes through the PET crystallizer, passing the polymer melt through the MRS Section; and (H) after the step of passing the polymer melt through the MRS extruder, forming the polymer melt into bulked continuous carpet filament.

A process for recovery and devulcanization of vulcanized rubber is provided. The process takes place in a plant including a mill for grinding vulcanized rubber into particles, a twin-screw extruder provided with a device for forced feeding of vulcanized rubber particles and a thermostatting device, a single-screw extruder arranged downstream of the twin-screw extruder and equipped with a thermostatting device, a filter for devulcanized rubber and an extrusion die shaped like a slot, from the which devulcanized rubber comes out in the form of a strip or sheet, and a cooling device for the devulcanized rubber strip or sheet. The twin-screw extruder operates at a temperature between 35 and 450° C., with a rotation speed of the screws between 15 and 600 rpm, and a torque density between 11 and 18 Nm/cm.sup.3, so that the shear rate remains constant for the entire longitudinal extension of the twin-screw extruder.

A method of manufacturing bulked continuous carpet filament from recycled polymer. In various embodiments, the method includes: (1) reducing recycled polymer material into polymer flakes; (2) cleansing the polymer flakes; (3) melting the flakes into a polymer melt; (4) removing water and contaminants from the polymer melt by dividing the polymer melt into a plurality of polymer streams and exposing those streams to pressures below 5 millibars; (5) recombining the streams; and (6) using the resulting purified polymer to produce bulked continuous carpet filament.

A method of manufacturing bulked continuous carpet filament from recycled polymer. In various embodiments, the method includes: (1) reducing recycled polymer material into polymer flakes; (2) cleansing the polymer flakes; (3) melting the flakes into a polymer melt; (4) removing water and contaminants from the polymer melt by dividing the polymer melt into a plurality of polymer streams and exposing those streams to pressures below 5 millibars; (5) recombining the streams; and (6) using the resulting purified polymer to produce bulked continuous carpet filament.

A screw includes a screw main body, a conveyance portion conveying a raw material, and a passage provided in the screw main body. The passage includes a first passage element, a second passage element, and a third passage element. The screw main body has a plurality of cylindrical bodies arranged in an axial direction of the rotating shaft. At least a portion of the conveyance portion is formed on outer peripheral surfaces of the cylindrical bodies adjacent to each other, and the passage is formed in the cylindrical body so as to cross over between the adjacent cylindrical bodies.

In general, the present invention is directed to a continuous method of making a polymer foam by using a polymer having a first monomeric component and a second monomeric component. The method employs a tandem type extruder having a first extruder and a second extruder. The method disclosed herein can provide a foam having a desired cell size, cell density, porosity, foam density, and/or thermal conductivity, etc. In turn, the polymer foams produced according to the present method can have numerous applications, such as thermal insulation applications for appliances including ovens, freezers, refrigerators, etc.

The invention relates to a method of preparing reclaimed rubber, especially using multi-stage screw extruders, which belongs to the field of recycling and reusing of waste rubber. The rubber powder and softener which were preliminarily mixed are compacted and added into first counter rotating twin screw extruder through thermal insulation and metering apparatus, the softener permeates the waste rubber powder uniformly under the action of temperature in the extruder to finish primary desulfurization of rubber waste powder; add preliminary devulcanized material continuously into second multi screw extruder after cooling by transformation device, rapid desulfurization and regeneration can be achieved by means of activator and shear action; The desulfurized rubber powder is cooled and transported into the third multi-screw extruder in series, the performance of deprocessing can be improved by shear action under low temperature; After extrusion, the recycled rubber is obtained by molding device and cooling device. The whole process is completed under closed oxygen isolation condition, realizing safe, simple and continuous desulfurization regeneration. It is energy saving and environmental protection with excellent properties.

A method of manufacturing a fiber-reinforced resin material, includes preparing a kneaded material by melting a thermoplastic resin and kneading the molten thermoplastic resin with reinforcing fibers; preparing a reinforcing fiber-impregnated material including a supercritical fluid by accommodating the kneaded material in a sealed space and supplying the supercritical fluid into the sealed space such that the molten thermoplastic resin is impregnated into the reinforcing fibers included in the kneaded material; and manufacturing the fiber-reinforced resin material by extracting the reinforcing fiber-impregnated material from the sealed space and leaving the reinforcing fiber-impregnated material to stand in a reduced-pressure atmosphere such that the supercritical fluid foams.

Techniques recycle plastics in multiple successive process steps. A polymer, preferably a recyclable material, is melted using a discharge extruder, filtered using a first filter device under a positive pressure atmosphere, filtered and degassed using a degassing device, and discharged using a discharge extruder. The degassing device has at least one filter element and a vacuum chamber with a negative pressure atmosphere for filtering and degassing purposes, wherein the plastic melt can be conducted into the negative pressure atmosphere of the vacuum chamber through the filter element.

Provided are an ethylene-based polymer capable of obtaining a film in which thickness unevenness is reduced, a method of producing the ethylene-based polymer, and a film containing the ethylene-based polymer. In the ethylene-based polymer according to the present invention, the following Expressions (1) and (2) are satisfied:

0.362≤ηL.sup.1,256%/ηL.sup.10%≤0.466  (1)

0.0282≤I5.sup.2,506%/I1.sup.2,506%≤0.0328  (2)