A multiple screw extruder (50) combines application of vacuum to a vacuum vent (62) positioned between material feed locations (70, 72) of the extruder and use of specially configured extruder screws (58) to extract gases, primarily air, out of the extruder to densify the materials introduced into it and to extract unwanted fluid from material introduced for mixture with molten polymeric material flowing through the extruder. The multiple screw extruder is operationally versatile in that it is capable of carrying out the material densification and fluid extraction processes either separately or simultaneously. Implementation of the disclosed vacuum feed technology provides an increase in rate of extrudate throughput as compared with that achievable by implementation of atmospheric venting (16) in a conventionally configured extruder (10a, 10b).

A method for controlling an extruder for kneading and extruding a powdery raw material fed into a casing by rotating a screw to form a kneaded product that is a source of granules. The control method includes a load measurement step that measures the thrust load of the rotating screw and a feed control step that controls the feed of the raw material into the casing based on the thrust load measured in the load measurement step.

Methods of producing substantially amorphous pharmaceutical formulations by hot melt extrusion (HME) are provided. In some aspects, the methods can be performed at lower temperatures than are typically required for HME. Pharmaceutical formations produced by these methods are also provided.

Methods of producing substantially amorphous pharmaceutical formulations by hot melt extrusion (HME) are provided. In some aspects, the methods can be performed at lower temperatures than are typically required for HME. Pharmaceutical formations produced by these methods are also provided.

An extrusion device including at least one extruder having a screw cylinder, a screw shaft rotatably supported in the screw cylinder and an extruder outlet, an injection mould having an outlet nozzle determining the cross-sectional contour of the extruder, and an extrusion head arranged between the extruder outlet of the at least one extruder and the outlet nozzle of the injection mould, wherein at least one perforated plate arranged in the extruder head is provided, which has a plurality of passage openings, wherein the passage openings are designed to dam up extrusion material conveyed from the at least one extruder through the passage openings of the perforated plate differently into at least one first region of the perforated plate and at least one second region of the perforated plate, in such a way that the extrusion material is partly diverted from its preferential direction within a central section of the perforated plate, specifically increasingly into at least one edge section of the perforated plate.

An extrusion device including at least one extruder having a screw cylinder, a screw shaft rotatably supported in the screw cylinder and an extruder outlet, an injection mould having an outlet nozzle determining the cross-sectional contour of the extruder, and an extrusion head arranged between the extruder outlet of the at least one extruder and the outlet nozzle of the injection mould, wherein at least one perforated plate arranged in the extruder head is provided, which has a plurality of passage openings, wherein the passage openings are designed to dam up extrusion material conveyed from the at least one extruder through the passage openings of the perforated plate differently into at least one first region of the perforated plate and at least one second region of the perforated plate, in such a way that the extrusion material is partly diverted from its preferential direction within a central section of the perforated plate, specifically increasingly into at least one edge section of the perforated plate.

A shielding material fabricating apparatus according to the present invention includes: a mixing unit mixing a resin and a carbon fiber; an extrusion unit extruding a mixture obtained in the mixing unit; and a cutting unit cutting an extrudate extruded from the extrusion unit. The shielding material fabricating apparatus according to the present invention is capable of: reducing a manufacturing time and promoting simplification of a process when fabricating an electromagnetic wave shielding material; improving performance in mixing the resin and the carbon fiber, thereby fabricating an electromagnetic wave shielding material having a superior shielding rate; and cutting a metal-plated carbon fiber and simultaneously making the resin impregnated therein without a delay in time, thereby making it possible to use a long fiber as it is in a non-pelletized state.

A system according to various embodiments can include a source for supplying a material to be treated, an extruder, at least two screws, and a drive coupled to the screws for axially rotating the screws. The extruder includes an inlet for receiving the material, which is fed therein in a controlled manner. The screws are provided within the housing of the extruder. The screws have a plurality of compression and release stages that create mechanical heat which is directly applied to the material to change the mechanical properties of the material thereby facilitating a conversion of a physical state of the material from a non-compactable state to a compactable state as the screws rotate and move the material longitudinally along the screws to produce a final product, for example, a feed tub for use as an animal feed.

A system according to various embodiments can include a source for supplying a material to be treated, an extruder, at least two screws, and a drive coupled to the screws for axially rotating the screws. The extruder includes an inlet for receiving the material, which is fed therein in a controlled manner. The screws are provided within the housing of the extruder. The screws have a plurality of compression and release stages that create mechanical heat which is directly applied to the material to change the mechanical properties of the material thereby facilitating a conversion of a physical state of the material from a non-compactable state to a compactable state as the screws rotate and move the material longitudinally along the screws to produce a final product, for example, a feed tub for use as an animal feed.

A process for extruding plastic compositions is provided. The process comprises providing a multi-screw extruder with screw elements and conveying, kneading, mixing, degassing or compounding the plastic compositions in the multi-screw extruder using the screw elements.