A screw-driven extrusion system includes a novel screw-drive extruder. The extruder includes a motor-driven screw. The screw moves solid pellets from a feed hopper into a section that is actively heated. The solid pellets fully liquefy as they pass through the heated section. A control system controls screw, heating, and optionally cooling, operations to selectively control flow of liquefied material from the extruder's tip. The dynamically-controlled can continuously adjust its feed speed and temperature to keep up with continuously changing demands of a larger control system involved in monitoring and running a corresponding 3-D printer in an additive manufacturing process. In contrast to wirefeed extrusion systems that rely on the rigidity of the material in wire-formed feedstock, this screw-driven extrusion system is well-suited to use of less-rigid thermoplastic elastomers for the manufacture of objects for use in soft robotics, medical and mold-making applications.

A planetary roller extruder includes a housing with an internal housing toothing. A central spindle is disposed in the housing and has an external central spindle toothing. A plurality of planetary spindles are disposed about the central spindle and in the housing. Each of the planetary spindles has an external planetary spindle toothing configured to mesh with the internal housing toothing and the external central spindle toothing. A drive is configured to rotate the central spindle. The drive includes a drive journal connected to the central spindle to permit transmission of a driving force from the drive to the central spindle. The drive journal includes a bore. The bore has internal projections configured to engage with the external central spindle toothing to secure the central spindle to the drive journal by a screw-type connection.

Disclosed is a method and an extruder for making carbon blocks using poly (vinylidene fluoride) (PVDF) as binder and absorbents such as activated carbon.

An extrusion assembly, a method of constructing an extrusion assembly, and an additive manufacturing system including an extrusion assembly are disclosed. The extrusion assembly includes an extrusion die; a channel having an inlet and an outlet, which is in fluid communication with the extrusion die; and a heating element that melts a filament material drive through the channel so that the melted material is extruded by the extrusion die. The heating element can be helically wound about the channel or extend parallel to the channel, among other configurations. Further, the extrusion assembly includes a temperature sensor that is positioned adjacent to the channel between the extrusion die and the heating element. The channel, heating element, and temperature sensor are enclosed together within a sheath as a single integral unit. An additive manufacturing system utilizing the extrusion assembly can include a drive assembly, a support assembly, and a controller.

The invention relates to the production of PSA in a planetary gear extruder. During filling and after passing a passage on a dispersing ring using a lateral arm extruder, the products are degassed.

A housing component, for the production of a housing of a multi-shaft screw machine, includes a base body, in which at least two bores interpenetrating each other are configured. The bores extend in a conveying direction through the base body and are limited transversely to the conveying direction by an inner wall. The inner wall configures at least one first wall section and at least one second wall section such that the at least one first wall section is harder than the at least one second wall section. The wall sections, for example, are generated by material application. The housing component allows for a reliable wear protection and a positive influence on the material processing.

In one embodiment, a method of forming an extruded board includes mixing a resin and a foaming agent, melting the mixed resin and foaming agent to form a uniformly colored extrudate, differentially expanding voids formed from the foaming agent within the uniformly colored extrudate by passing the uniformly colored extrudate through a breaker plate, forming a board with the differentially expanded voids and uniformly colored extrudate, and forming lightened portions on an outermost surface of the formed board.

A multiple screw extruder (50) combines application of vacuum to a vacuum vent (62) positioned between material feed locations (70, 72) of the extruder and use of specially configured extruder screws (58) to extract gases, primarily air, out of the extruder to densify the materials introduced into it and to extract unwanted fluid from material introduced for mixture with molten polymeric material flowing through the extruder. The multiple screw extruder is operationally versatile in that it is capable of carrying out the material densification and fluid extraction processes either separately or simultaneously. Implementation of the disclosed vacuum feed technology provides an increase in rate of extrudate throughput as compared with that achievable by implementation of atmospheric venting (16) in a conventionally configured extruder (10a, 10b).

A multiple screw extruder (50) combines application of vacuum to a vacuum vent (62) positioned between material feed locations (70, 72) of the extruder and use of specially configured extruder screws (58) to extract gases, primarily air, out of the extruder to densify the materials introduced into it and to extract unwanted fluid from material introduced for mixture with molten polymeric material flowing through the extruder. The multiple screw extruder is operationally versatile in that it is capable of carrying out the material densification and fluid extraction processes either separately or simultaneously. Implementation of the disclosed vacuum feed technology provides an increase in rate of extrudate throughput as compared with that achievable by implementation of atmospheric venting (16) in a conventionally configured extruder (10a, 10b).

A sealing device for sealing a venting port of an extrusion apparatus. The sealing device includes a saddle having a saddle counter bore and a seal ring positioned in the saddle counter bore of the saddle. The sealing device also includes a barrel counter bore provided in a barrel of the extrusion apparatus. The saddle counter bore and the barrel counter bore are dimensioned to receive the seal ring, wherein when the seal ring is positioned in the saddle counter bore and the barrel counter bore, a seal is formed between the seal ring in all range of processing temperatures, the saddle and the barrel to prevent the unwanted leakage of high pressure melt.