The invention relates to a method in which a starting material for injection-molding, having a viscosity of between 0.50 and 0.7 dL/g, is produced with the aid of a chain breaker from a recycled post-consumer PET having a viscosity of between 0.72 and 0.86 dL/g according to ASTM D4603 and a copolymer fraction of at most approximately 3%. In the method, the comminuted and dried PET material is melted and decontaminated to such a degree that it is suitable for applications in the food sector and the consumer goods sector. A chain breaker is added to the rPET material in the melt of the recycling extruder and/or preferably the melt of the injection unit in order to lower the viscosity and to enrich the PET with copolymers.

Filter device for a molding machine with at least one filter element for filtering plasticized material, in particular plasticized plastic, wherein, in a fluidically parallel arrangement relative to the at least one filter element, at least one valve element is provided, which is formed to prevent the plasticized material from flowing through the at least one valve element during an injection process in a closed position and to allow the plasticized material to flow through the at least one valve element in an open position, in order to make it possible to relieve the pressure on the at least one filter element after the injection process.

Filter device for a molding machine with at least one filter element for filtering plasticized material, in particular plasticized plastic, wherein, in a fluidically parallel arrangement relative to the at least one filter element, at least one valve element is provided, which is formed to prevent the plasticized material from flowing through the at least one valve element during an injection process in a closed position and to allow the plasticized material to flow through the at least one valve element in an open position, in order to make it possible to relieve the pressure on the at least one filter element after the injection process.

Plasticizing unit for a molding machine with an injection cylinder and an axially movable plasticizing screw arranged in the injection cylinder, wherein a filter device for filtering plasticized material, in particular plasticized plastic, is provided, which is or can be arranged axially movable in the injection cylinder.

Ethylene copolymer compositions having a density of 0.902 g/cm.sup.3 or less exhibit rapid crystallization behavior. The ethylene copolymer compositions comprise a first ethylene copolymer, a second ethylene copolymer and optionally a third ethylene copolymer, where the number average molecular weight of the first ethylene copolymer is greater than the number average molecular weight of the second ethylene copolymer. The ethylene copolymer compositions are useful in the formation of monolayer and multilayer films.

A system comprising: (1) a grinding unit configured to receive and grind recycled PET bottles into a group of polymer flakes comprising up to about ten percent colored polymer flakes and balance substantially clear polymer flakes; (2) a washing unit configured to wash the group of polymer flakes; and (3) an extruder configured to extrude material in a plurality of different extrusion streams. The extruder may be further configured to: (1) receive a concentrate-polymer mixture comprising a mixture of the polymer flakes and a color concentrate; (2) melt the concentrate-polymer mixture to produce a polymer melt; (3) reduce a pressure within the extruder; and (4) pass the polymer melt through the extruder so that the polymer melt is divided into the plurality of extrusion streams. The system may then filter the polymer melt through at least one filter and form the polymer melt into bulked continuous carpet filament.

A system comprising: (1) a grinding unit configured to receive and grind recycled PET bottles into a group of polymer flakes comprising up to about ten percent colored polymer flakes and balance substantially clear polymer flakes; (2) a washing unit configured to wash the group of polymer flakes; and (3) an extruder configured to extrude material in a plurality of different extrusion streams. The extruder may be further configured to: (1) receive a concentrate-polymer mixture comprising a mixture of the polymer flakes and a color concentrate; (2) melt the concentrate-polymer mixture to produce a polymer melt; (3) reduce a pressure within the extruder; and (4) pass the polymer melt through the extruder so that the polymer melt is divided into the plurality of extrusion streams. The system may then filter the polymer melt through at least one filter and form the polymer melt into bulked continuous carpet filament.

Methods of manufacturing bulked continuous carpet filament which, in various embodiments, comprise: (A) grinding recycled PET bottles into a group of flakes; (B) washing the flakes; (C) identifying and removing impurities, including impure flakes, from the group of flakes; (D) adding one or more color concentrates to the flakes; (E) passing the group of flakes through an MRS extruder (400) while maintaining the pressure within the MRS portion (420) of the MRS extruder (400) below about 25 millibars; (F) passing the resulting polymer melt through at least one filter (450) having a micron rating of less than about 50 microns; and (G) forming the recycled polymer into bulked continuous carpet filament that consists essentially of recycled PET.

Disclosed is a filter plate for a plastic processing apparatus, including: V-shaped grooves equidistantly formed in a plane of a mesh plate of the filter plate, V-shaped convex structures between adjacent V-shaped grooves. Filter holes having a predetermined aperture are provided on the bottom of the V-shaped grooves, and the side surfaces of the V-shaped convex structures. The top ends of the V-shaped convex structures are not provided with holes, and the outermost outer side of the V-shaped convex structure is facing downward without being provided with holes. The present invention increases the filtering area by 3-4 times without changing the aperture of filter hole, effectively extends the change cycle of filter during plastic production, and reduces waste of raw materials and the frequency of replacing filter plate during production and the labor intensity of the operators, which is beneficial to production safety and improvement of economic efficiency.

Disclosed is a filter plate for a plastic processing apparatus, including: V-shaped grooves equidistantly formed in a plane of a mesh plate of the filter plate, V-shaped convex structures between adjacent V-shaped grooves. Filter holes having a predetermined aperture are provided on the bottom of the V-shaped grooves, and the side surfaces of the V-shaped convex structures. The top ends of the V-shaped convex structures are not provided with holes, and the outermost outer side of the V-shaped convex structure is facing downward without being provided with holes. The present invention increases the filtering area by 3-4 times without changing the aperture of filter hole, effectively extends the change cycle of filter during plastic production, and reduces waste of raw materials and the frequency of replacing filter plate during production and the labor intensity of the operators, which is beneficial to production safety and improvement of economic efficiency.